• 한국기계가공학회지
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• 제11권1호
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• pp.82-87
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• 2012

For different ferrite-pearlite matrix structure, contain more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out rotary bending fatigue test, estimated maximum and mean size of spheroidal graphite, investigated correlation. It was concluded as follows. (1) Fatigue limit in $10^7$cycles and numbers of spheroidal graphite per 1$mm^2$ was linear relation. (2) projection area of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of projection area of defects may be used as a guideline for the control of inclusion size in the steelmaking processes.

• 한국주조공학회지
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• 제21권6호
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• pp.350-358
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• 2001

The machinability of cast iron is closely related to its microstructural property. In this study, the effect of graphite mophology and matrix microstructure on machinability in several commercial cast irons(GC 25, GCD 45, GCD 50, GCD 70, GCD HSMo, GCMP) was investigated. To estimate the machinability, turning test was carried out under conditions of spindle speed 80m/min, depth of cut 0.25mm, feed 0.16mm/rev and cutting distance 1 km. Thrust force in turning test decreases in the order of GCMP, GCD 70, GCD 50, GC 25, GCD 45 and GCD HSMo. i.e. machinability increases in this order. The superior machinability of GC 25 is caused by flake type graphite which acts as chip braker and provides lubrication during machining. Consequently, soft ferritic cast irons exhibit superior machinability compared with pearlitic cast irons.

• 열처리공학회지
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• 제15권1호
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• pp.3-8
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• 2002

The effect of ADI heat treatment conditions on the core microstructures and mechanical properties of GCD 45 has been investigated. In the case of $25{\ss}{\AE}$ in diameter, it has been found that pearlite structure is not obtained, and the matrix is consisted of graphite, bainite and retained austenite. Upon cooling isothermally from $900^{\circ}C$, the core structure of 35 mm in diameter is converted to pearlite. However, the structure is transformed to bainite after slow cooling from $900^{\circ}C$ to $800^{\circ}C$.

• 한국정밀공학회지
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• 제20권1호
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• pp.214-221
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• 2003

In this study, based on the effect of the interaction of fracture mechanics by graphite and fatigue limit phenomena of the microscopic observation various matrix structure, spheroidal ratio, size of graphite and distribution etc. parameters containd with Ductile Cast Iron. Therefore, in this study, different ferrite-pearlite matrix structure and spheroidal ratio of graphite of 70%, 80% and 90%, GCD40, GCD45-1 and GCD45-2 series and three different ferrite-pearlite matrix structure, GCD 45-3, GCD 50, GCD 60 series, all of which contain more than 90% spheroidal ratio of graphite, were used to obtain the correlation between mean size of spheroidal graphite and fatigue strength. (1) 73% pearlite structure had the highest fatigue limitation while 36% pearlite structure had the lowest fatigue limitation among ferrite-pearlite matrix. the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 10%, distribution range of fatigue life was small in same stress level. (2) (equation omitted) of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of (equation omitted) may be used as a guideline for the control of inclusion size in the steelmaking processes.

• 한국기계가공학회지
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• 제9권6호
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• pp.71-77
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• 2010

Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated, it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help one to understand various fatigue phenomena caused by Ductile Cast Iron. For different ferrite-pearlite matrix structure, containing more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out image analyzer, estimated maximum and mean size of graphite, investigated correlation. It was concluded as follows. (1) A good quality of Ductile cast iron using in this experiment, the graphite was separated well. The effect of the interaction by graphite was verified by microscopic observation and by fracture mechanics investigation in surface, interior of the specimen. (2)${\sqrt{area}}_{max}$ of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of ${\sqrt{area}}$ may be used as a guide line for the control of inclusion size in the steel making processes.

• 한국공작기계학회논문집
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• 제10권6호
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• pp.42-47
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• 2001

In this study, fatigue limit of ductile cast iron is evaluated based on phenomena of the microscopic observation, such as matrix structure, spheroidal ratio, size of graphite and distribution. Three different ferrite-pearlite matrix structure, GCD 45-), GCD 50, GCD 60 series, all of which contain more than 70% spheroidal ratio of graphite, were used to obtain the correlation between maximum size of graphite and fatigue strength. It was concluded as fellows. (1) In Ductile cast iron of ferrite-pearlite matrix, the fatigue limit of GCD 60 series with 73% pearlite structure was the highest. (2) From observation of the starting point of crack of all specimens, it is noted that the crack initiates, in graphite, goes through ferrite and propagates into pearlite. (3) A good quality of Ductile cast iron used in this experiment can be checked from uniformly distributed graphite. The negligible interaction effect between graphites was verified by microscopic observation and fracture mechanics investigation in surface and interior of the specimen.

• 한국해양공학회지
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• 제17권5호
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• pp.76-81
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• 2003

Friction welding of GCD45 spheroidal graphite cast iron and 2024 aluminum alloy has been studied, especially in terms of the joint faces and strength of friction welding. For appropriate results of the friction welding of GCD45 graphite cast iron and 2024 aluminum alloy, an insert of A1050 pure aluminum metal was used. The joint strength of the A1050 pure aluminum insert approached the maximum strength of 165.7Mpa, compared to 128MPa for the joint between GCD45 graphite cast iron and A1050 pure aluminum without the insert metal. Maximum strength, 165.7Mpa, was possible for the following optimum conditions: 20MPa for the friction pressure, P1, 60MPa for the upsetting pressure, P2, 1 second for the friction time, t1, 3000rpm for the rotation, N, and 0.3 seconds for the brake time, tB.

• 한국생산제조학회지
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• 제8권5호
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• pp.36-41
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• 1999

Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help us to understand various fatigue phenomena caused by graphite of Ductile cast iron. Therefore in this study different ferrite-pearlite matrix structure and pheroidal ratio of graphite of 70%, 80% and 90% GCD40 , GCD45-2 series have been carried out rotary bending fatigue test estimated the maxi-mum size of graphite investigated correlation. It was concluded as follows : (1) in ductile cast iron which have various spheroidal ratio of graphite the fatigue limit C series of 90% spheroidal ratio of graphite is the highest. While A series of 70% spheroidal ratio of graphite is the lowest (2) fatigue limit was predicted by vickers hardness(Hv) of matrix {{{{ SQRT {area } }}}} of maximum size graphite inputting Murakami and Endo's formula.

• 한국자동차공학회논문집
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• 제6권3호
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• pp.18-25
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• 1998

This paper performed stress analysis and bench test for the LOWER ARM of H' type which was improved on LOWER ARM with the section of H type. And we investigated the safety of the section of H' type. The results of this study are as follows ; The section of H' type satisfied the required safety factor and has the highest stress value on the B part of the LOWER ARM. And the magnitude is similar to the fatigue strength of the GCD45(300㎫). Hence, the H' type has an advantage to reduce the cost of production.

• 대한전자공학회논문지SD
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• 제42권9호
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• pp.51-60
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• 2005

효율적인 암호 시스템의 설계는 환경에 적합한 유한체 연산이 뒷받침되어야 한다 특히 유한체에서의 역원 연산은 다른 연산에 비해 가장 많은 수행시간을 소비하므로, 개선에 대한 연구가 활발히 진행되고 있다. 본 논문에서는 다항식 기저를 기반으로 Extended binary god algorithm (EBGA)를 이용한 유한체 $GF(2^m)$에서의 고속 역원 알고리즘을 제안한다. 제안된 역원 알고리즘은 EBGA보다 $18.8\%$, Montgomery inverse algorithm (MIA)보다 $45.9\%$ 적은 수행횟수를 가진다. 또한 기존에 제안된 시스톨릭 어레이 구조 (Systolic array structure)는 유한체 차수 m이 증가하는 경우 많은 하드웨어 리소스가 요구된다. 따라서 스마트 카드나 모바일 폰 등과 같은 경량화와 저전력이 요구되는 환경에는 적용하기 힘들다. 본 논문에서는 경량화된 암호 시스템 환경을 바탕으로 공간복잡도가 적으면서 동기화된 연산을 수행하는 새로운 하드웨어 구조를 제시한다. 본 논문에서 제안된 하드웨어 구조는 유한체 $GF(2^m)$에서의 역원을 계산하기 위해 기존의 알고리즘보다 적은 덧셈 연산과 모듈러 감산 연산을 포함하고 있으며, 유한체 $GF(2^m)$와 GF(p)에 적용이 가능한 통합된 역원기이다.