• Title/Summary/Keyword: GCD45

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Evaluation of Fatigue Strength in Ductile Cast Iron by Maximum and Mean Size of Graphite (최대 및 평균 구상흑연크기에 의한 구상흑연주철재의 피로강도의 평가)

  • Yoon, Myung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.82-87
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    • 2012
  • For different ferrite-pearlite matrix structure, contain more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out rotary bending fatigue test, estimated maximum and mean size of spheroidal graphite, investigated correlation. It was concluded as follows. (1) Fatigue limit in $10^7$cycles and numbers of spheroidal graphite per 1$mm^2$ was linear relation. (2) projection area of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of projection area of defects may be used as a guideline for the control of inclusion size in the steelmaking processes.

Effect of Microstructure on the Machinability of Cast Iron (주철의 절삭성에 미치는 조직의 영향)

  • Park, Hee-Sang;Lee, Sang-Young;Kim, Jeong-Suk;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.21 no.6
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    • pp.350-358
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    • 2001
  • The machinability of cast iron is closely related to its microstructural property. In this study, the effect of graphite mophology and matrix microstructure on machinability in several commercial cast irons(GC 25, GCD 45, GCD 50, GCD 70, GCD HSMo, GCMP) was investigated. To estimate the machinability, turning test was carried out under conditions of spindle speed 80m/min, depth of cut 0.25mm, feed 0.16mm/rev and cutting distance 1 km. Thrust force in turning test decreases in the order of GCMP, GCD 70, GCD 50, GC 25, GCD 45 and GCD HSMo. i.e. machinability increases in this order. The superior machinability of GC 25 is caused by flake type graphite which acts as chip braker and provides lubrication during machining. Consequently, soft ferritic cast irons exhibit superior machinability compared with pearlitic cast irons.

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Effect of ADI Heat Treatment Conditions on the Core Structure and Mechanical Properties of GCD45 (GCD 45 중심부 조직 및 기계적 성질에 미치는 ADI 열처리 조건의 영향)

  • Kim, H.G.;You, Y.Z.;Lee, J.S.;Chung, T.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.1
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    • pp.3-8
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    • 2002
  • The effect of ADI heat treatment conditions on the core microstructures and mechanical properties of GCD 45 has been investigated. In the case of $25{\ss}{\AE}$ in diameter, it has been found that pearlite structure is not obtained, and the matrix is consisted of graphite, bainite and retained austenite. Upon cooling isothermally from $900^{\circ}C$, the core structure of 35 mm in diameter is converted to pearlite. However, the structure is transformed to bainite after slow cooling from $900^{\circ}C$ to $800^{\circ}C$.

Evaluation of Fatigue Strength by Graphite in Ductile Cast Iron (구상흑연주철재의 흑연에 의한 피로강도의 평가)

  • 이경모;윤명진;이종형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.214-221
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    • 2003
  • In this study, based on the effect of the interaction of fracture mechanics by graphite and fatigue limit phenomena of the microscopic observation various matrix structure, spheroidal ratio, size of graphite and distribution etc. parameters containd with Ductile Cast Iron. Therefore, in this study, different ferrite-pearlite matrix structure and spheroidal ratio of graphite of 70%, 80% and 90%, GCD40, GCD45-1 and GCD45-2 series and three different ferrite-pearlite matrix structure, GCD 45-3, GCD 50, GCD 60 series, all of which contain more than 90% spheroidal ratio of graphite, were used to obtain the correlation between mean size of spheroidal graphite and fatigue strength. (1) 73% pearlite structure had the highest fatigue limitation while 36% pearlite structure had the lowest fatigue limitation among ferrite-pearlite matrix. the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 10%, distribution range of fatigue life was small in same stress level. (2) (equation omitted) of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of (equation omitted) may be used as a guideline for the control of inclusion size in the steelmaking processes.

Evaluation of Statistical distribution of extreme values of Graphite in Ductile Cast Iron by Image Analyzer (구상흑연주철재의 화상해석에 의한 흑연의 극치통계 평가)

  • Yoon, Myung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.71-77
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    • 2010
  • Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated, it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help one to understand various fatigue phenomena caused by Ductile Cast Iron. For different ferrite-pearlite matrix structure, containing more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out image analyzer, estimated maximum and mean size of graphite, investigated correlation. It was concluded as follows. (1) A good quality of Ductile cast iron using in this experiment, the graphite was separated well. The effect of the interaction by graphite was verified by microscopic observation and by fracture mechanics investigation in surface, interior of the specimen. (2)${\sqrt{area}}_{max}$ of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of ${\sqrt{area}}$ may be used as a guide line for the control of inclusion size in the steel making processes.

Quantitative Evaluation of Fatigue Strength in Ductile Cast Iron by Extreme Value Distribution (극치통계에 의한 구상흑연주철재의 피로강도의 정량적 평가)

  • 윤명진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.42-47
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    • 2001
  • In this study, fatigue limit of ductile cast iron is evaluated based on phenomena of the microscopic observation, such as matrix structure, spheroidal ratio, size of graphite and distribution. Three different ferrite-pearlite matrix structure, GCD 45-), GCD 50, GCD 60 series, all of which contain more than 70% spheroidal ratio of graphite, were used to obtain the correlation between maximum size of graphite and fatigue strength. It was concluded as fellows. (1) In Ductile cast iron of ferrite-pearlite matrix, the fatigue limit of GCD 60 series with 73% pearlite structure was the highest. (2) From observation of the starting point of crack of all specimens, it is noted that the crack initiates, in graphite, goes through ferrite and propagates into pearlite. (3) A good quality of Ductile cast iron used in this experiment can be checked from uniformly distributed graphite. The negligible interaction effect between graphites was verified by microscopic observation and fracture mechanics investigation in surface and interior of the specimen.

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Friction Welding of Spheroidal Graphite Cast Iron and 2024 Aluminium Alloys using Insert Metal (삽입금속을 사용한 구상흑연주철과 2024 알루미늄합금의 마찰압접에 관한 연구)

  • KIM CHANG-GYU;KIM CHI-OK;KIM KWANG-ILL
    • Journal of Ocean Engineering and Technology
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    • v.17 no.5 s.54
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    • pp.76-81
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    • 2003
  • Friction welding of GCD45 spheroidal graphite cast iron and 2024 aluminum alloy has been studied, especially in terms of the joint faces and strength of friction welding. For appropriate results of the friction welding of GCD45 graphite cast iron and 2024 aluminum alloy, an insert of A1050 pure aluminum metal was used. The joint strength of the A1050 pure aluminum insert approached the maximum strength of 165.7Mpa, compared to 128MPa for the joint between GCD45 graphite cast iron and A1050 pure aluminum without the insert metal. Maximum strength, 165.7Mpa, was possible for the following optimum conditions: 20MPa for the friction pressure, P1, 60MPa for the upsetting pressure, P2, 1 second for the friction time, t1, 3000rpm for the rotation, N, and 0.3 seconds for the brake time, tB.

Quantitative Evaluation of Fatigue Strength by Spheroidal of Graphite in Ductile Cast Iron (구상화율에 의한 구상 흑연주철재의 피로강도의 정량적 평가)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.36-41
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    • 1999
  • Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help us to understand various fatigue phenomena caused by graphite of Ductile cast iron. Therefore in this study different ferrite-pearlite matrix structure and pheroidal ratio of graphite of 70%, 80% and 90% GCD40 , GCD45-2 series have been carried out rotary bending fatigue test estimated the maxi-mum size of graphite investigated correlation. It was concluded as follows : (1) in ductile cast iron which have various spheroidal ratio of graphite the fatigue limit C series of 90% spheroidal ratio of graphite is the highest. While A series of 70% spheroidal ratio of graphite is the lowest (2) fatigue limit was predicted by vickers hardness(Hv) of matrix {{{{ SQRT {area } }}}} of maximum size graphite inputting Murakami and Endo's formula.

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The Study of Safety Evaluation of Improvement on LOWER ARM (II) (개선설계된 LOWER ARM의 안전성 평가에 관한 연구 (II))

  • 박영철;윤두표;허선철;진두병;이범재
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.18-25
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    • 1998
  • This paper performed stress analysis and bench test for the LOWER ARM of H' type which was improved on LOWER ARM with the section of H type. And we investigated the safety of the section of H' type. The results of this study are as follows ; The section of H' type satisfied the required safety factor and has the highest stress value on the B part of the LOWER ARM. And the magnitude is similar to the fatigue strength of the GCD45(300㎫). Hence, the H' type has an advantage to reduce the cost of production.

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A Fast Inversion for Low-Complexity System over GF(2 $^{m}$) (경량화 시스템에 적합한 유한체 $GF(2^m)$에서의 고속 역원기)

  • Kim, So-Sun;Chang, Nam-Su;Kim, Chang-Han
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.42 no.9 s.339
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    • pp.51-60
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    • 2005
  • The design of efficient cryptosystems is mainly appointed by the efficiency of the underlying finite field arithmetic. Especially, among the basic arithmetic over finite field, the rnultiplicative inversion is the most time consuming operation. In this paper, a fast inversion algerian in finite field $GF(2^m)$ with the standard basis representation is proposed. It is based on the Extended binary gcd algorithm (EBGA). The proposed algorithm executes about $18.8\%\;or\;45.9\%$ less iterations than EBGA or Montgomery inverse algorithm (MIA), respectively. In practical applications where the dimension of the field is large or may vary, systolic array sDucture becomes area-complexity and time-complexity costly or even impractical in previous algorithms. It is not suitable for low-weight and low-power systems, i.e., smartcard, the mobile phone. In this paper, we propose a new hardware architecture to apply an area-efficient and a synchronized inverter on low-complexity systems. It requires the number of addition and reduction operation less than previous architectures for computing the inverses in $GF(2^m)$ furthermore, the proposed inversion is applied over either prime or binary extension fields, more specially $GF(2^m)$ and GF(P) .