• Title/Summary/Keyword: Fused Deposition Modelling

Search Result 12, Processing Time 0.035 seconds

A STUDY ON THE DIMENSIONAL ACCURACY OF MODELS USING 3-DIMENSIONAL COMPUTER TOMOGRAPHY AND 2 RAPID PROTOTYPING METHODS

  • Cho Lee-Ra;Park Chan-Jin;Park In-Woo
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.39 no.6
    • /
    • pp.633-640
    • /
    • 2001
  • Statement of problem. Relatively low success rate of root analogue implant system was supposed to be due to the time duration between extraction and implant installation. The use of three-dimensional computer tomography and the reconstruction of objects using rapid prototyping methods would be helpful to shorten this time. Purpose. This aim of this study was to evaluate the application possibility of the 3-dimensional computer tomography and the rapid prototyping to root analogue implants. Material and methods. Ten single rooted teeth were prepared. Width and height of the teeth were measured by the marking points. This was followed by CT scanning, data conversion and rapid prototyping model fabrication. 2 methods were used; fused deposition modelling and stereolithography. Same width and height of this models were measured and compared to the original tooth. Results. Fused deposition modelling showed an enlarged width and reduced height. The stereolithography showed more exact data compared with the fused deposition modelling. Smaller standard deviation were recorded in the stereolithographic method. Overall width error from tooth to rapid prototyping was 7.15% in fused deposition modelling and 0.2% in stereolithography. Overall height showed the tendency of reducing dimensions. Conclusion. From the results of this study, stereolithography seems to be very predictable method of fabricating root analogue implant.

  • PDF

Influence of Tangent Line Angle on Surface Roughness at Fused Deposition (FDM에서 곡면부의 접선기울기가 제품의 표면에 미치는 영향)

  • Ha, Man-Kyung;Jun, Jae-Uhk
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.1 no.1
    • /
    • pp.23-28
    • /
    • 2002
  • Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molte thermoplastic material extrude from a nozzle. RP system has benefits. Benefit would be the ability to experiment with physical objects of any complexity m a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We study on Influence of tangent line angle on surface roughness at fused deposition.

  • PDF

Influence of tangent line angle on surface roughness at fused deposition (FDM에서 곡면부의 접선기울기가 쾌속조형물의 표면에 미치는 영향)

  • 전재억;권광진;정진서;김준안;김수광
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.1067-1070
    • /
    • 2002
  • Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molten thermoplastic material extrude from a nozzle. RP system has many benefit. One of the benefit would be the ability to experiment with physical objects of any complexity in a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We study on Influence of tangent line angle on surface roughness at fused deposition

  • PDF

Prediction of sphere surface by the theoretical area error at FDM (FDM에서 이론적 면적오차법에 의한 구형제품의 표면예측)

  • 전재억;권혁준;김수광;김준안;정진서;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.262-265
    • /
    • 2002
  • Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molten thermoplastic material extrude from a nozzle. RP system has many benefit. One of the benefit would be the ability to experiment wiか physical objects of my complexity in a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We study on Influence of angle of tangent line and area error on sphere surface roughness at fused deposition.

  • PDF

Study of a change of Surface roughness of sphere by adjustment of extrusion at fused deposition (FDM 장치에서 주사량 조정에 대한 구면체의 표면정도 변화에 관한 연구)

  • 전재억;권광진;정진서;김수광;김광희;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.10a
    • /
    • pp.1042-1046
    • /
    • 1997
  • Fused deposition modelling(FDM) is a rapid prototyping(RP) process that fabricates part layer by layer by deposition of molten thennoplastic material extrude from a nozzle. RP system has many benefit. One of the benefit would be the ability to experiment with physical objects of any complexity in a relatively short period of time. But it has a matter of surface roughness and geometric accuracy. We research into a change of Surface roughness making the sphere by adjustment of extrusion in FDM.

  • PDF

The Influence of Surface Roughness on Slice Interval Adjustment at FDM (FDM에서 SLICE INTERVAL이 시작품의 표면에 미치는 영향)

  • 하만경;전재억
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.11 no.4
    • /
    • pp.68-74
    • /
    • 2002
  • The FD process is analogous to the direct piston extrusion process where the cold feed filament acts as a piston extruding the molten filament from the heated liquefier through a nozzle. The extruded filament is deposited on top of futureless platform, where the liquefier and the nozzle move in X and Y direction control by computer based on the part geometry. After the first layer, the Z platform indexes down and the next layer get deposited on top of the first layer. the layer by layer building process introduces surface problem. This paper describes effect of slice interval of the parts built by fused deposition modelling rapid prototyping system.

A Study on the Product Design and Prototype Manufacturing of a Plastic V-Belt Pulley (플라스틱 V-벨트 풀리 설계 및 시작품 제작에 관한 연구)

  • Son, Tae-Yil;Rim, Jae-Kyu;Kim, Hyung-Jong
    • Journal of Industrial Technology
    • /
    • v.21 no.B
    • /
    • pp.281-286
    • /
    • 2001
  • In this study, product design and prototype manufacturing of a plastic water-pump pulley has been tried. The designed model is supposed to be made of 33 % glass reinforced resin of which the tensile strength is 180 MPa, and has 24 ribs on each side to increase its structural strength. Structural analysis under a static load of 300 kgf acting on both edges of the belt has been carried out using a commercial finite element code, MARC. The analysis result showed the maximum effective stress near a rib of designed model would be at most 35 MPa (less than 20% of the tensile strength), therefore, the plastic product would be sufficiently safe under that loading condition. On the basis of the structural analysis, a prototype of the designed model has been manufactured by using the fused deposition modelling (FDM) method which is one of the rapid prototyping (RP) methods, using ABS resin and support materials. The CAD data exported to the RP system in STL format was prepared by a commercial solid modeling software, SolidWorks. It has been proved that the plastic pulley can successfully replace the existing flow-formed steel product.

  • PDF

An Estimation on Area Error for Surface Roughness of Rapid Prototype by FDM (주사간격 변화에 의한 응착조형물의 표면예측)

  • Jung, Jin-Seo;Jun, Jae-Uhk;Han, Gu-Sang;Seo, Sang-Ha;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.1
    • /
    • pp.45-50
    • /
    • 2003
  • In any rapid prototyping process, the layer by layer building process introduces an area error between the staircase and the surface line specified by the computer-aided design model. This affects the dimensional accuracy as well as the surface finish for different Road Widths. This paper describes a methodology for computing the area error for any Road Width by the fused deposition modelling system. This technique can be applied to determine the best Road Width of the part, based on the minimum area error. This technique is verified by comparing the results with the experimental measurements of the area error with Road Widths.

  • PDF

A Study on The Surface Roughness and Area Error at FDM (FDM에서 경사면의 표면과 면적오차법의 관계에 대한 연구)

  • 전재억;정진서;황영모;김수광;김준안;계중읍;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2002.10a
    • /
    • pp.24-29
    • /
    • 2002
  • In any rapid prototyping process, the layer by layer building process introduces an area error between the staircase and the surface line specified by the computer-aided design model. This affects the dimensional accuracy as well as the surface finish for different part build orientations. This paper describes a methodology for computing the area error for any orientation of the part built by the fused deposition modelling system. This technique can be applied to determine the best build orientation of the part, based on the minimum area error. This technique is verified by comparing the results with the experimental measurements of the area error of the parts built at different orientations.

  • PDF

A Study for the Mechanical Properties with Infill Rate in FDM Process to Fabricate the Small IoT Device (소형 IoT 기기 제작을 위한 FDM 프린팅 공정에서의 내부채움에 따른 물성치 변화 연구)

  • Ahn, Il-Hyuk
    • Journal of Internet of Things and Convergence
    • /
    • v.6 no.3
    • /
    • pp.75-80
    • /
    • 2020
  • Recently, the size of the IoT sensor has been decreased and the collecting direction of the IoT sensor for acquiring the data have been changed from 2D to 3D. It makes sensor structure complex. In the fabrication of the complex structure, 3D printing technology has more useful than traditional manufacturing technologies. Among 3D printing technologies, FDM (fused deposition modeling) is a candidate technology to fabricate a small IoT sensor because the price of the machine and the material is cheap. In the FDM process, a 3D shape is made by depositing the melted filament. Recently, the patent of FDM technology is expired and cheat machines are developed based on the open-source. In the FDM process, mechanical properties of a fabricated part is affected by a lots of factors such as the kind of material and process parameters. Among them, infill is affecting the mechanical properties and the production lead time as well. In this work, a new method to optimize the FDM process with the consideration of mechanical property and production lead time was proposed. To verify the method, the fabrications were performed with the different infill rates. The results of tensile tests were analyzed to verify the proposed method.