• Title/Summary/Keyword: Furnace temperature

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Effect of Limestone Characteristics on In-Furnace Desulfurization under Hot Gas Combustion (석회석 분말을 이용한 노내 고온 건식 탈황 특성 연구)

  • Kim, Sang-in;Lee, Byung-hwa;An, Ke-ju;Hwang, Min-young;Kim, Seung-mo;Jeon, Chung-hwan
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.43-45
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    • 2012
  • The effect of limestone characteristics on in-furnace desulfurization was experimentally investigated at hot gas combustion condition in a drop tube furnace (DTF). Flue gas was measured by Gas analyzer in order to figure out $SO_2$ content. The experiments were performed under excess sulfur 3000ppm condition to examine the effect of operating variables such as reaction temperatures, Ca/S ratios on the $SO_2$ removal efficiencies. The results show that the $SO_2$ removal efficiency increased with reaction temperature and Ca/S ratio increase. When considering the economics, $1200^{\circ}C$ and Ca/S ratio 2 condition is optimized to reduce $SO_2$ emission.

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Supervisory control of reheating furnace

  • Kim, Young-Il;Min, Kwang-Gi;Nam, In-Sik;Chang, Kun-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.538-541
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    • 1995
  • In steel works, reheating furnace is an essential part of a rod mill plant and it treats various types of billets continuously. Although getting an optimal setting for a single billet is simple, control setting for whole groups of billets is a difficult task. In this work, we studied a detail mathematical model and optimal control setting of reheating furnace. As the mathematical model of each billet is a partial differential equation, on-line control is almost impossible for the whole billets charged into the furnace. Therefore, we tried to provide a guideline for optimal setting value of the roof(index) temperature for the target billets which account for about 20% of the charged billets.

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Thermal Instability of Natural Convection in a Glass Melting Furnace (유리 용융로에서 자연대류의 열적 불안정성)

  • Lim, Kwang-Ok;Lee, Kwan-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.12
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    • pp.1774-1783
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    • 1998
  • The transition from steady laminar to chaotic convection in a glass melting furnace specified by upper surface temperature distribution has been studied by the direct numerical analysis of the two and three-dimensional time dependent Navier-Stokes equations. The thermal instability of convection roll may take place when modified Rayleigh number($Ra_m$) is larger than $9.71{\times}10^4$. It is shown that the basic flows in a glass melting furnace are steady laminar, unsteady periodic, quasi-periodic or chaotic flow. The dimensionless time scale of unsteady period is about the viscous diffusion time, ${\tau}_d=H^2/{\nu}_0$. Through primary and secondary instability analyses the fundamental unsteady feature in a glass melting furnace is well defined as the unsteady periodic or weak chaotic flow.

Conjugate Heat Transfer Analysis of an Ethylene Furnace (에틸렌 반응로에 대한 복합 열전달 해석)

  • Ahn, Joon;Park, Jin Woo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.10
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    • pp.515-519
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    • 2015
  • Conjugate heat transfer analysis for an ethylene furnace was carried out based on numerical simulation. Detailed distributions of velocity vectors, chemical species, and temperature inside the furnace are presented and discussed. Von Mises stress and heat flux at the tube surface were also evaluated to elucidate mechanisms regarding failure of the tube. Maximum stress was found at the upstream elbow of the tube, which did not coincide with the location of maximum heat flux. This implies that thermal stress at a steady state would not be a dominant component of the stress. Degradation of the material, as well as the system arrangement, should be considered in order to accurately predict the lifetime of the tube material in the furnace.

A Study on the Characteristics of Combustion Products of Swirling Furnace (선회분류 연소로의 연소 생성물 특성에 관한 연구)

  • 심순용;노재성;이창식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.3
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    • pp.113-122
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    • 1994
  • This paper describes the effects of combustion parameters on the characteristics of combustion products in swirling flow furnace. The concentration of combustion products and temperature distribution of flow field in the furnace have been investigated by numerical method. The fuel was injected into the furnace and the swirling device was constructed with three kinds of vane swirler at inlet port of furnace. The results of this study showed that the effect of combustion parameters on the concentration characteristics of carbon monoxide and nitrogen monoxide of combustion products. It was found that the pollutant formation wad dependent on the equivalence ratio and swirl intensity level.

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Analysis of the Insulation Resistance Trend according to the Installation Environment of the Electric Wiring of the Melting Furnace (용해로 전기배선의 설치환경에 따른 절연저항 추이 분석)

  • Suk Bong Ko;Doo-Hyun Kim;Sung-Chul Kim
    • Journal of the Korean Society of Safety
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    • v.38 no.2
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    • pp.15-22
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    • 2023
  • In this study, the process and the environment of a melting furnace, located in Workplace A in Chungnam Province was inspected, and the insulation resistances of electrical circuits and motors were measured, and their changes over five years (2017-2021) were analyzed. It was found that the exhaust fan, oil pumps #A and #B, and heater were installed in 2010. Their insulation resistances decreased from 2017. Specifically, the insulation resistance of Oil Pump #A decreased from 100 (㏁) in 2018 to 20(㏁) in 2021, an 80% reduction. The fast decrease in insulation resistance was due to the high temperature of the melting furnace affecting surrounding the electrical facilities. A safety management scheme on the electrical facility of the melting furnace was proposed.

An Experimental Study on the Application of the Maturity Method of Ground Granulated Blast Furnace Slag(GGBFS) Concrete to Calculate the Concrete Strength Correction Value(mSn) (고로슬래그 콘크리트의 구조체 보정강도(mSn) 산정을 위한 고로슬래그 혼입 구조체 콘크리트의 적산온도법 적용에 관한 실험적 연구)

  • Kim, Han-Sol;Jeong, Min-Gu;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.147-148
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    • 2023
  • Recently, as blast furnace slag concrete has become widely used, managing the strength of concrete has become important. mSn is a method of correcting the difference in strength between standard cured specimens and concrete exposed to changes in temperature. In this study, the predicted strength based on the maturity of the central and outer parts of the blast furnace slag concrete structure is compared with the actual strength measured through coring. As a result, the actual strength difference between the center and the outer part of the concrete mixed with blast furnace slag was larger than the predicted strength difference.

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Thermal Insulation Improvement by Laminated Adiabatic Structure Change in Holding Furnace with Molten Aluminum Alloy (알루미늄 용탕 보온용기의 단열재 적층구조 변경을 통한 보온성 향상)

  • Hwang, June-Sun;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.31 no.6
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    • pp.336-341
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    • 2011
  • Recently, aluminium usage in the automobile industry has been increased cause of its lightweight. The aluminium has a melting-solidification process in producing line and another melting process was needed in manufacturing process. Two times of melting process for making ingot and casting not only makes the loss of time and money but contaminates the air with Sox, Nox. For this reason, the holding furnace with laminated adiabatic material was developed. This holding furnace can deliver the molten aluminium directly to the industry needing molten aluminium. Recent holding furnace has above $15^{\circ}C/h$ of cooling rate and that causes solidification of molten aluminium. The ANSYS software was used to analysis the heat transfer. The adiabatic materials were laminated with optimized arrangement and holding furnace shape was changed with optimized modelling by ANSYS analysis for reducing the cooling rate of molten aluminium in holding furnace.

Combustion Characteristics of a Hot Water Boiler System Convertibly Fueled by Rice Husk and Heavy Oil - Heavy Oil Combustion Characteristics -

  • Kim, Myoung Ho;Kim, Dong Sun;Park, Seung Je
    • Journal of Biosystems Engineering
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    • v.38 no.4
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    • pp.306-311
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    • 2013
  • Purpose: With the ever-rising energy prices, thermal energy heavily consuming facilities of the agricultural sector such as commercialized greenhouses and large-scale Rice Processing Complexes (RPCs) need to cut down their energy cost if they must run profitable businesses continually. One possible way to reduce their energy cost is to utilize combustible agricultural by-products or low-price oil instead of light oil as the fuel for their boiler systems. This study aims to analyze the heavy oil combustion characteristics of a newly developed hot water boiler system that can use both rice husk and heavy oil as its fuel convertibly. Methods: Heavy oil combustion experiments were conducted in this study employing four fuel feed rates (7.6, 8.5, 9.5, 11.4 $l/h$) at a combustion furnace vacuum pressure of 500 Pa and with four combustion furnace vacuum pressures (375, 500, 625, 750 Pa) at fuel feed rates of 9.5 and 11.4 $l/h$. Temperatures at five locations inside the combustion furnace and 20 additional locations throughout the whole hot water boiler system were measured to ascertain the combustion characteristics of the heavy oil. From the temperature measurement data, the thermal efficiency of the system was calculated. Flue gas smoke density and concentrations of air-polluting components in the flue gas were also measured by a gas analyzer. Results: As the fuel feed rate or combustion furnace vacuum pressure increased, the average temperature in the combustion furnace decreased but the thermal efficiency of the system showed no distinctive change. On the other hand, the thermal efficiency of the system was inversely proportionally to the vacuum level in the furnace. For all experimental conditions, the thermal efficiency remained in the range of 80.1-89.6%. The CO concentration in the flue gas was negligibly low. The NO and $SO_2$ concentration as well as the smoke density met the legal requirements. Conclusions: Considering the combustion temperature characteristics, thermal efficiency, and flue gas composition, the optimal combustion condition of the system seemed to be either the fuel feed rate of 9.5 $l/h$ with a combustion furnace vacuum pressure of 375 Pa or a fuel feed rate of 11.4 $l/h$ with a furnace vacuum pressure between 500 Pa and 625 Pa.