• Title/Summary/Keyword: Furnace brazing

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Laser brazing molybdenum using two titanium base fillers

  • Lin, Chia-Chen;Lee, Cheng-Han;Shiue, Ren-Kae;Shy, Hsiou-Jeng
    • Advances in materials Research
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    • v.1 no.3
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    • pp.183-190
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    • 2012
  • Brazing Mo using Ti and Ti-15-3 foils has been investigated in the experiment. For traditional furnace brazing, solidification shrinkage voids cannot be completely removed from the joint even the brazing temperature increased to 2013 K and 160 ${\mu}m$ thick Ti foil applied in brazing. Similar results are observed from the joint using Ti-15-3 filler. In contrast, the quality of laser brazed joint is much better than that of furnace brazed joint. A sound joint is achieved after laser brazing. Tensile strengths of 418 and 373 MPa are obtained from laser brazed joints at the power of 800W and travel speed of 5 mm/s using Ti and Ti-15-3 fillers, respectively. All laser brazed joints are fractured at the brazed zone and cleavage dominated fractures are widely observed from their fractographs. The Ti base fillers show potential in laser brazing Mo substrate.

Brazing Filler Metal and Process for Stainless Steel (스테인리스강용 브레이징 합금과 브레이징 공정)

  • Hong, Sung Chul;Park, Sang Yoon;Jung, Do Hyun;Oh, Joo Hee;Lee, Jae Hoon;Kim, Wonjoong;Jung, Jae Pil
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.15-20
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    • 2012
  • Brazing technology has been widely used among bonding technologies because it enables to bond various metals, even ceramics, dissimilar metals, and give higher bonding strength, cost down, automation, etc. However, there are many parameters to achieve optimal brazing joint such as brazing alloys, brazing atmospheres, designs and brazing methods, etc. The brazing parameters affect seriously on the characteristic of final brazing products. Stainless steel is broadly used in high temperature applications, chemical industry, heat exchangers, muffler of vehicles, and so on. Accordingly, in this article, brazing alloys, forms of brazing alloys, brazing methods and atmospheres for stainless steel were described.

Brazing Process of Stainless Steel (스테인리스강의 브레이징 특성)

  • Hong, Sung-Chul;Park, Jun-Kyu;Oh, Joo-Hee;Lee, Jae-Hoon;Kim, Won-Joong;Jung, Jae-Pil
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.40-44
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    • 2011
  • Brazing of a stainless steel was described in this article. Brazing is a joining technology without melting a substrate and joining temperature is higher than $450^{\circ}C$. Brazing can be broadly applicable across industries. In particular, brazing of stainless steel is widely used in aircraft parts, car engines, heat exchangers, etc. due to its excellent strength, corrosion resistance and other suitable characteristics. Characteristics of the stainless steel depend on their classification like austenitic, ferritic and martensitic stainless steels. In addition, there are many processes in brazing and various parameters such as brazing heat source, filler metals, joint design, etc. Therefore, it is necessary to know basic knowledge about brazing to achieve good brazing joint. Accordingly, properties of stainless steel and design of brazing joint and related process were described in this article.

Analysis for Brazing Failure of Liquid Thruster (소형 액체 추력기 Brazing Failure 사례 분석)

  • Kim Jung-Hun;Jang Ki-Won;Lee Jae-Won;Lee Hae-Heon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.23-27
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    • 2006
  • Brazing Failure has been occurred in the process of thrust chamber assembly. The possible factors have been analyzed by sample tests. The actual causes of 'Overflow' phenomenon have been investigated horn Brazing Material and fabrication of Piece Parts. The rejection rate of process has been improved by appling this results to a real brazing process.

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Effects of Holding Temperatures on Microstructure and Mechanical Properties of CP Titanium and Ti-6Al-4V Alloy and Its low Temperature Brazing Characteristics (열노출 온도에 따른 CP 티타늄, Ti-6Al-4V 합금의 미세조직/기계적성질 변화 및 저온브레이징 특성)

  • Sun, J.H.;Shin, S.Y.;Hong, J.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.1
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    • pp.3-9
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    • 2010
  • Titanium and its alloys were brazed in the range of $850-950^{\circ}C$ within 10 min. of brazing time using expensive infra red or other heating methods. However, brazing time needs to be extended to get temperature-uniformity for mass production by using continuous belt type furnace or high vacuum furnace with low heating rate. This study examined effects of holding temperature for 60 min, on microstructure and mechanical properties of titanium alloys. Mechanical properties of titanium alloys were drastically deteriorated with increasing holding temperature followed by grain growth. Maximum holding temperatures for CP (commercial pure) titanium and Ti-6Al-4V were confirmed as $800^{\circ}C$ and $850^{\circ}C$, respectively. Both titanium alloys were successfully brazed at $800^{\circ}C$ for 60 min. with the level of base metal strengths by using Zr based filler metal, $Zr_{54}Ti_{22}Ni_{16}Cu_8$.

DEVELOPMENT AND REPAIR OF LAMINATE TOOLS BY JOINING PROCESS

  • Yoon, Suk-Hwan;Na, Suck-Joo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.402-407
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    • 2002
  • Laminate tooling process is a fast and simple method to make metal tools directly for various molding processes such as injection molding in rapid prototyping field. Metal sheets are usually cut, stacked, aligned and joined with brazing or soldering. Through the joining process, all of the metal sheet layers should be rigidly joined. When joining process parameters are not appropriate, there would be defects in the layers. Among various types of defects, non-bonded gaps of the tool surface are of great importance, because they directly affect the surface quality and dimensional accuracy of the final products. If a laminate tool with defects has to be abandoned, it could lead to great loss of time and cost. Therefore a repair method for non-bonded gaps of the surface is essential and has important meaning for rapid prototyping. In this study, a rapid laminate tooling system composed of a CO2 laser, a furnace, and a milling machine was developed. Metal sheets were joined by furnace brazing, dip soldering and adhesive bonding. Joined laminate tools were machined by a high-speed milling machine to improve surface quality. Also, repair brazing and soldering methods of the laminates using the $CO_2$ laser system have been investigated. ill laser repair process, the beam duration, beam power and beam profile were of great importance, and their effects were simulated by [mite element methods. The simulation results were compared with the experimental ones, and optimal parameters for laser repair process were investigated.

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A Study on Development of an Automatic Spreading System of High-concentration Flux for a Nocolok Brazing Furnace (NBF 고농도 플럭스 자동 도포 장치 개발에 관한 연구)

  • Lee, Young-Lim;Hwang, Soon-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.3
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    • pp.1108-1114
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    • 2010
  • Nocolok brazing requires flux at the joining area and low-concentration flux is uniformly spreaded to products to be brazed in a chamber. However high-concentration flux needs to be applied only to a necessary spot. In general, high-concentration flux is manually applied for conventional brazing furnaces, resulting in low production efficiency and harmful environments for workers due to particles and heat etc. Therefore an economical and efficient automatic spreading system needs to be developed. In this study, an efficient automatic spreading system of high-concentration flux was successfully developed and tested with a NBF.

EFFECT OF INTERMETALLIC COMPOUND ON MECHANICAL PROPERTIES OF Al-Cu DISSIMILAR BRAZING JOINT

  • Koyama, Ken;Shinozaki, Kenji;Ikeda, Kenji;Kuroki, Hidenori
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.555-560
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    • 2002
  • Brazing of Al to Cu using AI-Si-Mg-Bi brazing alloy has been carried out in the vacuum furnace. In the bonded interlayer, there were two kinds of intermetallic compounds. One of these intermetallic compounds was e phase and the other was b phase. The growth of b phase was controlled by diffusion Al into Cu. Deformation behavior of Al-Cu brazing joint was brittle without deformation of the base metal. Shear strength of the joint was only about 20MPa. The shear specimen broken in the intermetallic compound, which was mainly e phase. Shear strength did not depend on the bonding temperature.

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Efficient Layered Manufacturing Method of Metallic Sandwich Panel with Pyramidal Truss Structures using Infrared Brazing and its Mechanical Characteristics (피라미드 트러스형 금속 샌드위치 판재의 적외선 브레이징을 이용한 효율적 적층식 제작 및 특성에 관한 연구)

  • Lee, Se-Hee;Seong, Dae-Yong;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.76-83
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    • 2010
  • Metallic sandwich panels with pyramidal truss structures are high-stiffness and high-strength materials with low weight. In particular, bulk structures have enough space for additional multi-functionalities. In this work, in order to fabricate 3-D structures efficiently, Layered Manufacturing Method (LMM) which was composed of three steps, including crimping process, stacking process and bonding process using rapid infrared brazing, was proposed. The joining time was drastically reduced by employing infrared brazing of which heating rate and cooling rate were faster than those of conventional furnace brazing. By controlling the initial cooling rate slowly, the bonding strength was improved up to the level of strength by conventional vacuum brazing. The observation of infrared brazed specimens by optical microscope and SEM showed no defect on the joining sections. The experiments of 1-layered pyramidal structures and 2-layered pyramidal structures subject to 3-point bending were conducted to determine structural advantages of multilayered structures. From the results, the multi-layered structure has superior mechanical properties to the single-layered structure.