• 제목/요약/키워드: Furnace Analysis

검색결과 692건 처리시간 0.026초

큐폴라 용해로 철피의 열응력 및 피로수명 해석 (Analysis of Thermal Stress and Fatigue Life in the Steel Shell of a Cupola Furnace)

  • 양영수;배강열
    • 한국기계가공학회지
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    • 제19권2호
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    • pp.47-54
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    • 2020
  • Themo-mechanical analysis was carried out using the finite element method for the steel shell of a cupola furnace. When the outer surface of the shell was cooled with water to within the temperature range of 35-80 ℃ during operation of the cupola, the inner surface of the shell was expected to exhibit a temperature of 65-248 ℃ based on heat transfer analysis. The shell was also expected to have an equivalent stress range of 100-280 MPa in the outer surface over the temperature range examined. Upon cooling the shell to obtain an outer surface temperature <80 ℃, the maximum equivalent stress of the shell did not exceed the yield strength. Although the temperature of the outer surface varied between 35 and 80 ℃ periodically due to the cooling control problem, the fatigue stress at the outer surface of the shell was calculated to be within the fatigue strength. During a non-operational period to examine the system between furnace operations, the thermal stress presented in the shell was sufficiently low to reach the desired yield strength and fatigue limit.

알파반수석고 치환 고로슬래그 시멘트 모르타르의 경화특성 및 미세구조 분석 (Hardening Characteristics and Microstructure Analysis of Blast Furnace Slag-Cement Mortar Replaced Alpha-calcium Sulfate Hemihydrate)

  • 김경태;김규용;이보경;윤민호;이상규;서원우
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2017년도 춘계 학술논문 발표대회
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    • pp.18-19
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    • 2017
  • In this study, hardening characteristics and microstructure of blast furnace slag-cement mortar replaced alpha-calcium sulfate hemihydrate were analyzed. As a result of replacing alpha-calcium sulfate hemihydrate with 0, 10, 20, 30%, it was confirmed that the initial and final setting times are faster than that of blast furnace slag-cement mortar. The compressive strength of the specimens containing alpha-calcium sulfate hemihydrate decreased in the range of 42 ~ 76% at age 28 days compared with blast furnace slag-cement mortar. In the case of replacing the alpha-calcium sulfate hemihydrate, the shrinkage did not occur more rapidly than the cement mortar, but the slope of the strain curve showed a linear behavior. The results of scanning electron microscopy images analysis showed that the formation of ettringite was increased at alpha-calcium sulfate hemihydrate replaced mortar.

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Prediction of Transient Slab Heating Characteristics in a Walking Beam Type of Reheating Furnace

  • Han Sang-Heon;Baek Seung-Wook
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2006년도 PARALLEL CFD 2006
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    • pp.405-407
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    • 2006
  • A full-scale simulation of steel mill reheating furnace was performed by using parallel computing technology. Turbulent flow as well as chemical reaction is considered and solved in a coupled manner while radiation is also calculated. The movement of slab is taken into account so that a more precise observation of its heating characteristics becomes possible through this numerical analysis.

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전로사고 예방을 위한 인적오류 분석 (A Case Study on the Human Error Analysis for the Prevention of Converter Furnace Accidents)

  • 신운철;권준혁;박재희
    • 대한안전경영과학회지
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    • 제16권3호
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    • pp.195-200
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    • 2014
  • Occupational fatal injury rate per 10,000 population of Korea is still higher among the OECD member countries. To prevent fatal injuries, the causes of accidents including human error should be analyzed and then appropriate countermeasures should be established. There was an severe converter furnace accident resulting in five people death by chocking in 2013. Although the accident type of the furnace accident was suffocation, many safety problems were included before reaching the death of suffocation. If the safety problems are reviewed throughly, the alternative measures based on the review would be very useful in preventing similar accidents. In this study, we investigated the converter furnace accident by using human error analysis and accident scenario analysis. As a result, it was found that the accident was caused by some human errors, inappropriate task sequence and lack of control in coordinating work by several subordinating companies. From the review of this case, the followings are suggested: First, systematic human error analysis should be included in the investigation of fatal injury accidents. Second, multi man-machine accident scenario analyis is useful in most of coordinating work. Third, the more provision of information on system state will lessen human errors. Fourth, the coordinating control in safety should be performed in the work conducting by several different companies.

LPG 가열로 및 건조로의 안전장치 설치에 따른 사고빈도에 관한 연구 (A Study on Accident Frequency by Installing Safety Devices in the LPG Heating and Drying Furnace)

  • 송동우;김기성;김충희;이성경;이수경
    • 한국가스학회지
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    • 제19권4호
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    • pp.49-54
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    • 2015
  • 본 연구에서는 국내 가열로 건조로의 안전장치 유무에 따른 위험변화를 평가하기 위하여 FTA(Fault Tree Analysis)를 통하여 안전장치들의 사고발생 빈도수 도출 및 분석을 실시하였다. 국내 LPG 가열로 및 건조로의 안전장치의 국내 설치기준이 미비하고 가스 누출하여 체류할 수 있는 구조로 폭발의 위험을 가지고 있다. 안전장치는 다른 설비의 연소기 국내 기준과 NFPA를 바탕으로 4가지를 선정하였다. 안전장치 설치 전후의 사고발생 빈도감소효과를 각각 분석하였다. 이를 통해 국내 LPG 가열로 건조로의 가스누출 피해 방지를 위한 최소한의 안전장치를 제시하였다.

역해석을 이용한 가열로 내 소재의 1차원 열유속 추정에 관한 연구 (A Study on the Estimation of One-dimensional Beat Fluxes on the Slab in Reheating Furnace by Using Inverse Analysis)

  • 강덕홍;곽동성;김우승;이용국
    • 대한기계학회논문집B
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    • 제27권1호
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    • pp.61-68
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    • 2003
  • This study deals with the use of the conjugate gradient method for the simultaneous estimation of two unknown boundary heat fluxes on the slab in reheating furnace. Temperature measurements by the experiment are used in the inverse analysis. The heat flux estimations for three different cases of measurement locations in the slab are performed: non-skid, skid, and shift-skid zones. The estimated heat fluxes for three cases indicated the three regions having local peak values of heat fluxes. The estimated temperatures at measurement locations were in good agreements with the measured temperatures within 5% relative error.

열해석을 이용한 가열로 내 소재의 1차원 열유속 추정에 관한 연구 (A Study on the Estimation of One-dimensional Heat Fluxes on the Slab in Reheating Furnace by Using Inverse Analysis)

  • 곽동성;강덕홍;김기홍;이용국;정홍규;김우승
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집B
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    • pp.254-259
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    • 2001
  • This study deals with the use of the conjugate gradient method for the simultaneous estimation of two unknown boundary heat fluxes on the slab in reheating furnace. Temperature measurements by the experiment are used in the inverse analysis. The heat flux estimations for three different cases of measurement locations in the slab are performed: non-skid, skid, and shift-skid zones. The estimated heat fluxes for three cases indicated the three regions having local peak values of heat fluxes. The estimated temperatures at measurement locations were in good agreements with the measured temperatures within 5% relative error.

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가열로 내 소재의 2 차원 총괄열흡수율 추정에 관한 역해석 (An Inverse Analysis on the Estimation of Two-dimensional Overall Heat Absorptance on the Slab in the Reheating Furnace)

  • 강덕홍;곽동성;김우승
    • 대한기계학회논문집B
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    • 제29권11호
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    • pp.1257-1264
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    • 2005
  • An inverse problem to determine two-dimensional total heat exchange factor is studied for the prediction of the slab temperature in the reheating furnace. Temperature measurements by the experiment are used in the inverse analysis. This inverse analysis employs the conjugate gradient method. The overall heat absorptances for 12-zones of the cross-section of the slab are estimated. The estimated temperatures at measurement locations are in good agreements with the measured temperatures.

한반도 남부지역 출토 조선시대 노벽의 과학적 분석 (Scientific Analysis for Furnace Walls of the Joseon Dynasty Excavated in Southern Region of the Korean Peninsula)

  • 장원진;한민수
    • 보존과학회지
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    • 제37권6호
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    • pp.807-820
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    • 2021
  • 본 연구에서는 한반도 남부지역에서 출토된 조선시대 노벽을 대상으로 자연과학적 분석을 통해 지역 간 재료나 배합비율, 피열온도 등 상관성 및 차이점을 파악하고자 하였다. 전라지역의 김제 은곡, 남원 성산리 투구봉, 화순 쌍산 항일의병 유적과 경상지역의 고성 소을비포성지, 합천 야로 유적에서 출토된 노벽을 선정하여 분석하였다. 분석 결과, 소성의 정도에 따라 층위변화가 존재하며, 고성 노벽은 2개의 층위, 나머지 유적 노벽은 3개 층위로 구성되었다. 김제 은곡과 성산리 투구봉, 합천 야로 유적은 각상의 입자상, 성산 유적은 아각상, 고성 유적은 아원마상의 입자상을 보여 지역에 따라 특징적인 차이는 아니었다. 유적에 따라 피열온도는 1300℃와 1100℃ 정도로 구분되었으나 이 또한 지역에 따라 나타나는 현상은 아니었다. 주요성분함량에서 TiO2는 대부분의 시료가 1%를 넘지 않아 사철제련이 아니거나 저티탄 사철을 사용한 노였을 것으로 추정되었다. 지역 간 유사성은 크지 않으며, 유적의 성격과 제철원료, 노벽을 구성하는 원재료의 성분조성에 따라 상관성이 지어지는 것으로 보인다.

고로 슬래그 시멘트의 저온 조기 강도 증진 (Improvement of Early Strength of Blast-Furnace Slag Blended Cement at Low Temperature)

  • 장복기;임용무;김윤주
    • 한국세라믹학회지
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    • 제36권2호
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    • pp.130-135
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    • 1999
  • 고로슬래그 시멘트의 저온 조기 강도를 증진키 위하여 고로슬래그의 분말도를 높이고 낮은 물:시멘트 비(W/C)의 혼합수량을 사용하였다. 분쇄조제를 사용하여 6,280$\textrm{cm}^2$/g(Blaine)로 미분쇄한 고로슬래그를 일반 포틀랜드 시멘트와 혼합하여 고로슬래그 40%의 고로슬래그 시멘트를 만들었다. 그리고 시판의 naphthalene계 고성능감수제를 사용하여 혼합수량을 W/C=0.50(KS L 5105)에서 W/C=0.33으로 저하시킬 수 있었다. 상술한 방법을 통하여 고로슬래그 시멘트의 저온 조기 강도를 포트랜드 시멘트 강도보다 오히려 더 높게 향상시킬 수 있었으며, 기공구조 및 임피던스 분석의 방법으로 본 시멘트의 미세구조를 조사하였다.

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