• Title/Summary/Keyword: Full Pump Model

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A Study of Performance Improvement of a Vaporizer Sea-Water Pump (기화해수펌프 성능 개선에 대한 연구)

  • Kim, Yang-Ik;Chung, Kyung-Nam
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.645-649
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    • 2005
  • In this study, redesign of a vaporizer sea-water pump has been carried out using computational fluid dynamics. The flow field of the specified pump model is simulated and analyzed. In the flow analysis full pump model has been used, and multi-block grids are employed to solve the governing equations. In order to improve pump efficiency, systematic redesign has been performed to remove the flow recirculation near the hub of the diffuser vanes. The modified model shows about 4 % improvement in pump efficiency compared to the given model.

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Performance Trial-Test of the Full-Scale Driving Pump for the Large Cavitation Tunnel(LCT) (대형캐비테이션터널(LCT) 실물 구동펌프 성능시운전)

  • Ahn, Jong-Woo;Kim, Gun-Do;Kim, Ki-Sup;Park, Young-Ha
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.428-434
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    • 2015
  • The objective of the present study is to analyze the results of the trial-test for the full-scale driving pump, which is arranged in the LCT (Large Cavitation Tunnel). Firstly, the reasons of selecting the final design pump are introduced in terms of the performance analysis in model tests. The trial-test items for the full-scale driving pump are measurements of output current/voltage at the inverter of the main motor and the flow velocity in the LCT test section. The test results show the increase in flow rate of about 10.7% and the decrease in pump head of about 26%, compared with those of final design-pump specification. The motor power has the margin of about 22%. The performance analysis for the full-scale pump is conducted using the commercial code (CFX-10). The delivered power calculated with CFX-10 shows good agreement with that extracted from the full-scale pump test. It is found that CFX-10 is useful to analyze a full-scale pump.

A Study of Impeller-Casing Interactions in a Centrifugal Pump (원심펌프 임펠러와 케이싱 사이의 상호 작용에 대한 연구)

  • Chung Kyung-Nam;Park Pyun-Gu
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.585-588
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    • 2002
  • Pump casing has blockage effects on Impeller flow in a centrifugal pump such that the flow field around volute tongue has quite large change when the impeller rotates. A double suction pump is widely used in industrial world because it has lower NPSH required than a single suction pump. Thus, in this study, the interaction between impeller and volute casing has been investigated by using CFD for a double-suction centrifugal pump. Quasi-steady method and full pump model has been employed for the numerical calculation.

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A Study of Performance Analysis for a Double-Suction Centrifugal Pump (양쪽 흡입 원심펌프의 성능해석에 대한 연구)

  • Chung, Kyung-Nam;Park, Pyun-Goo;Cho, Hyun-Jun;Lee, Sang-Gu
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.4 s.13
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    • pp.7-15
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    • 2001
  • Flow analysis was carried out for a double-suction centrifugal pump. Impeller-only models and a full pump model were used to simulate the velocity field and the pressure field of the pump. Heads and efficiencies were calculated with flow rates in order to obtain general performance of the pump. The calculation results were compared to the experimental data, and satisfactory results were obtained. Thus, it may be said that the CFD serves as a useful tool for pump designs.

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Model-Fluid Full-Speed Test of a Turbopump for a 75 Ton Class Rocket Engine (75톤급 로켓엔진용 터보펌프의 실회전수 상사매질 시험)

  • Hong, Soonsam;Kim, Daejin;Kim, Jinhan
    • Journal of Aerospace System Engineering
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    • v.7 no.4
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    • pp.49-54
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    • 2013
  • A turbopump for a 75 ton class liquid rocket engine was tested at full speed for 20 seconds using model fluid. Liquid nitrogen is used for the oxidizer pump, water for the fuel pump, and hot gas for the turbine. The non-cavitating head of pump from the turbopump assembly test showed a good agreement with that from the pump component test. The relative difference of turbine efficiency between the turbopump assembly test and the turbine component test was 0.3% only. Suction performance from the turbopump assembly test was higher than that of pump component test, which resulted from the thermodynamic effect of cavitation.

A Study of Flow Analysis for a Vertical Pump with Diffuser (디퓨저를 갖는 수직펌프의 유동해석에 대한 연구)

  • Chung, Kyung-Nam;Kim, Se-Jin;Park, Pyun-Goo;Kim, Ha-Jong
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.216-220
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    • 2001
  • Flow analysis was carried out for two vertical pumps. The geometrical difference of two pumps is the adoption of vaned diffuser. Full pump models were used to simulate the velocity fields of the pumps. Pump head and velocity field were compared to obtain the features of diffuser flow. It was shown that the discontinuity of head curve was predicted and reverse flow could be generated at impeller exit even in the rated flow condition.

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Performance Optimization of High Specific Speed Pump-Turbines by Means of Numerical Flow Simulation (CFD) and Model Testing

  • Kerschberger, Peter;Gehrer, Arno
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.352-359
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    • 2010
  • In recent years, the market has shown increasing interest in pump-turbines. The prompt availability of pumped storage plants and the benefits to the power system achieved by peak lopping, providing reserve capacity, and rapid response in frequency control are providing a growing advantage. In this context, there is a need to develop pumpturbines that can reliably withstand dynamic operation modes, fast changes of discharge rate by adjusting the variable diffuser vanes, as well as fast changes from pumping to turbine operation. In the first part of the present study, various flow patterns linked to operation of a pump-turbine system are discussed. In this context, pump and turbine modes are presented separately and different load cases are shown in each operating mode. In order to create modern, competitive pump-turbine designs, this study further explains what design challenges should be considered in defining the geometry of a pump-turbine impeller. The second part of the paper describes an innovative, staggered approach to impeller development, applied to a low head pump-turbine project. The first level of the process consists of optimization strategies based on evolutionary algorithms together with 3D in-viscid flow analysis. In the next stage, the hydraulic behavior of both pump mode and turbine mode is evaluated by solving the full 3D Navier-Stokes equations in combination with a robust turbulence model. Finally, the progress in hydraulic design is demonstrated by model test results that show a significant improvement in hydraulic performance compared to an existing reference design.

Hot Test of a Turbopump for a Liquid Rocket Engine (액체로켓엔진용 터보펌프의 고온 성능시험)

  • Hong, Soon-Sam;Kim, Dae-Jin;Kim, Jin-Sun;Kim, Jin-Han
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.12
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    • pp.933-938
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    • 2009
  • Hot test of a full-scale turbopump for a 30-ton-thrust liquid rocket engine was carried out. The turbopump is composed of an oxidizer pump, a fuel pump, and a turbine on a single shaft. Model fluid was used in the test, that is, hot air for the turbine and water for the pumps. The turbopump was operated stably at full speed for 120 seconds. In terms of performance characteristics of pumps and turbine, the results from the turbopump assembly test are compared with those from the turbopump component tests which were performed at about half of the design rotational speed.

Optimization of Vane Diffuser in a Mixed-Flow Pump for High Efficiency Design

  • Kim, Jin-Hyuk;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.172-178
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    • 2011
  • This paper presents an optimization procedure for high-efficiency design of a mixed-flow pump. Optimization techniques based on a weighted-average surrogate model are used to optimize a vane diffuser of a mixed-flow pump. Validation of the numerical results is performed through experimental data for head, power and efficiency. Three-level full factorial design is used to generate nine design points within the design space. Three-dimensional Reynoldsaveraged Navier-Stokes equations with the shear stress transport turbulence model are discretized by using finite volume approximation and solved on hexahedral grids to evaluate the efficiency as the objective function. In order to reduce pressure loss in the vane diffuser, two variables defining the straight vane length ratio and the diffusion area ratio are selected as design variables in the present optimization. As the results of the design optimization, the efficiency at the design flow coefficient is improved by 7.05% and the off-design efficiencies are also improved in comparison with the reference design.

Numerical Simulations of Cavitation Flow in Volumetric Gear Pump (회전 용적형 기어펌프의 캐비테이션 유동 해석)

  • Lee, Jung-Ho;Lee, Sang-Wook
    • Journal of the Korean Society of Visualization
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    • v.9 no.4
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    • pp.28-34
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    • 2011
  • A volumetric gear pump is often used in extensive industrial applications to provide both high pressure and sufficiently high flow rate by physical displacement of finite volume of fluid with each revolution. Template mesh function in commercial CFD software, PumpLinx, by which 3-D meshes in the complex region between rotor and housing can be readily generated was employed for 3-D flow simulations. For cavitation analysis full cavitation model was included in 3-D simulations. The results showed high pulsation in pressure and flowrate which is implicated in pump vibration and noise. A model test for cavitation visualization was conducted and the results showed good qualitative agreement with numerical prediction.