• Title/Summary/Keyword: Fuel Tank

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A new ALE formulation for sloshing analysis

  • Aquelet, N.;Souli, M.;Gabrys, J.;Olovson, L.
    • Structural Engineering and Mechanics
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    • v.16 no.4
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    • pp.423-440
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    • 2003
  • Arbitrary Lagrangian Eulerian finite element methods gain interest for the capability to control mesh geometry independently from material geometry, the ALE methods are used to create a new undistorted mesh for the fluid domain. In this paper we use the ALE technique to solve fuel slosh problem. Fuel slosh is an important design consideration not only for the fuel tank, but also for the structure supporting the fuel tank. "Fuel slosh" can be generated by many ways: abrupt changes in acceleration (braking), as well as abrupt changes in direction (highway exit-ramp). Repetitive motion can also be involved if a "sloshing resonance" is generated. These sloshing events can in turn affect the overall performance of the parent structure. A finite element analysis method has been developed to analyze this complex event. A new ALE formulation for the fluid mesh has been developed to keep the fluid mesh integrity during the motion of the tank. This paper explains the analysis capabilities on a technical level. Following the explanation, the analysis capabilities are validated against theoretical using potential flow for calculating fuel slosh frequency.

Study on the Numerical Analysis of Crash Impact Test for External Auxiliary Fuel Tank based on ALE (ALE 기반 외부 보조연료탱크 충돌충격시험 수치해석 연구)

  • Kim, Hyun-Gi;Kim, Sungchan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.8-13
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    • 2018
  • A fluid-structure interaction analysis should be performed to evaluate the behavior of the internal fuel and its influence in order to confirm the structural soundness of the fuel tank against external impacts. In the past, fluid-structure interaction analyses have been limited to the obtention of numerical simulation results due to the need for considerable computational resources and excessive computation time. However, recently, computer performance has been dramatically improved, enabling complex numerical analyses such as fluid-structure interaction analysis to be conducted. Lagrangian and Euler coupling methods and Lagrangian based analysis methods are mainly used for fluid-structure interaction analysis. Since both of these methods have their advantages and disadvantages, it is necessary to select the more appropriate one when conducting a numerical analysis. In this study, a numerical analysis of a crash impact test for a fuel tank is performed using ALE. The purpose of the numerical analysis is to estimate the possibility of failure of the fuel tank mounted inside the container when it is subjected to a crash impact. As a result of the numerical analysis, the fluid behavior inside the fuel tank is investigated and the stress generated in the fuel tank and the container structure is calculated, thereby enabling the possibility of fuel tank failure and leakage of the internal fluid to be evaluated.

Verification of the Reliability of the Numerical Analysis for the Crash Impact Test of Rotorcraft Fuel Tank (회전익항공기용 연료탱크 충돌충격시험에 대한 수치해석 신뢰성 검증)

  • Kim, Sungchan;Kim, Hyun-Gi
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.918-923
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    • 2018
  • The main function of a fuel tank is to store fuel. On the other hand, the structural soundness of the fuel tank is related directly to the survival of the crew in an emergency situation, such as an aircraft crash, and the relevant performance is demonstrated by a crash impact test. Because crash impact tests have a high risk of failure due to the high impact loads, various efforts have been made to minimize the possibility of trial and error in the actual test at the beginning of the design. Numerical analysis performed before the actual test is a part of such efforts. For the results of numerical analysis to be reflected in the design, however, the reliability of numerical analysis needs to be ensured. In this study, the results of numerical analysis and actual test data were compared to ensure the reliability of numerical analysis for the crash impact test of a rotorcraft fuel tank. For the numerical analysis of a crash impact test, LS-DYNA, crash analysis software, was used and the ALE (arbitrary Lagrangian Eulerian) technique was applied as the analysis method. To obtain actual test data, strain gages were installed on the metal fittings of the fuel tank and linked to the data acquisition equipment. The strain and stress of the fuel tank fitting were calculated by numerical analysis. The reliability of the numerical analysis was enhanced by assessing the error between the strain measurement of the upper fitting obtained from an actual fuel tank and the strain calculated from numerical analysis.

Conceptual design of hybrid electric vertical take-off and landing (eVTOL) aircraft with a liquid hydrogen fuel tank

  • Kim, Jinwook;Kwon, Dohoon;Jeong, Sangkwon
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.2
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    • pp.27-38
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    • 2022
  • Urban air mobility (UAM) has recently attracted lots of attention as a solution to urban centralization and global warming. Electric vertical take-off and landing (eVTOL) is a concept that emerges as one of the promising and clean technologies for UAM. There are two difficult challenges for eVTOL aircraft to solve. One is how to improve the weight efficiency of aircraft, and the other is how to complete long-range missions for UAM's flight scenarios. To approach these challenges, we propose a consolidated concept design of battery-fuel cell hybrid tiltrotor aircraft with a liquid hydrogen (LH2) fuel tank. The efficiency of a battery-fuel cell hybrid powertrain system on the designed eVTOL aircraft is compared to that of a battery-only powertrain system. This paper shows how much payload can increase and the flight scenario can be improved by hybridizing the battery and fuel cell and presenting a detailed concept of a cryogenic storage tank for LH2.

A Study on Thermal Performance Evaluation Procedures of LNG Fuel Tank (LNG 연료탱크의 단열성능 평가 절차에 관한 연구)

  • Cho, Sang-Hoon;Sim, Myung-Ji;Jung, Young-Jun;Kim, Ik-Soo
    • Journal of the Korean Institute of Gas
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    • v.22 no.3
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    • pp.45-52
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    • 2018
  • As guidelines for exhaust gases of ship are reinforced by the International Maritime Organization, the necessity for LNG fuelled ship is emerging. The relevant research is actively progressing to develop technologies and promote commercialization. When the residual quantity of LNG fuel tank is less than 70% by consuming fuel during operation, sloshing should be considered. We applied the Type C LNG fuel tank because medium sized LNG fuelled ships are difficult to equip with re-liquefaction system. Structural integrity and thermal performance are very important, especially in LNG fuel tanks that apply to LNG fuelled ship. Through this study, we proposed evaluation procedure of thermal performance for the Type C LNG tank, and verified the validity and effectiveness of BOR(Boil-Off Rate) test Procedure by comparing and analyzing changes in temperature, pressure, BOG(Boil-Off Gas).

Evaluation of Structural Integrity of Aircraft External Fuel Tank for Separation Loads (분리하중에 대한 항공기용 외부연료탱크 구조 건전성 평가)

  • Hyun-gi Kim;Sungchan Kim;Min-su Park;Su-hong An
    • Journal of Aerospace System Engineering
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    • v.18 no.1
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    • pp.64-71
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    • 2024
  • The external fuel tank of an aircraft is a main component that can increase the cruising range of the aircraft. It must be able to be stably separated from the pylon in an emergency situation. At this time, a separation load is applied to the fin and the pivot of the external fuel tank. To stably separate the external fuel tank, the structural soundness of the fin and the pivot must be confirmed. In this study, structural tests were conducted to verify the structural integrity of the external fuel tank pin and pivot when the external fuel tank was separated from the aircraft. Results are then presented. In this paper, a test configuration diagram consisting of the hydraulic and load control equipment, data acquisition system, and pneumatic supply unit used in the structural test was explained. Test installation and test load application plan for each test condition were provided. As results of the structural test, it was found that test load and internal pressure of the test specimen were properly controlled within the allowable range in each test. It was confirmed that serious structural defects in the test specimen did not occur under required load conditions. In conclusion, through structural test for design limit load and design ultimate load, it was proven that the fin and pivot of the external fuel tank for aircraft covered in this study had sufficient structural strength.

Sloshing Reduction Characteristics to Baffle for Cylindrical Liquefied Fuel Tank subject to Dynamic Load (동하중을 받는 원통형 액화연료 탱크의 배플에 따른 슬로싱 저감 특성)

  • Koo, Jun-Hyo;Cho, Jin-Rae;Jeong, Weui-Bong;Kim, Dang-Ju
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.9
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    • pp.950-959
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    • 2009
  • Liquid fluctuation called sloshing within liquid-storage tank gives rise to the significant effect on the dynamic stability of tank. This liquid sloshing can be effectively suppressed by installing baffles within the tank, and the suppression effect depends strongly on the design parameters of baffle like the baffle configuration. The present study is concerned with the parametric evaluation of the sloshing suppression effect for the CNG-storage tank, a next generation liquefied fuel for vehicles, to the major design parameters of baffle, such as the baffle configuration, the installation angle and height, the hole size of baffle. The coupled FEM-FVM analysis was employed to effectively reflect the interaction between the interior liquid flow and the tank elastic deformation.

Performance Test of an Oxidizer Tunnel-Type Pipe for Launch Vehicle (발사체 산화제 터널형 배관 성능시험)

  • Kil, Gyoung-Sub;Han, Sang-Yeop;Kho, Hyeon-Seok;Shin, Dong-Sun;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.273-277
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    • 2009
  • An oxidizer tunnel-type pipe, which shall transport oxidizer from an oxidizer tank to a turbo-pump of an engine, studied is installed through a fuel tank located under an oxidizer tank. A tunnel-type pipe can save weight compared to a detour-type pipe, however may vary the temperature of fuel stored in a fuel tank because of a broad heat transfer area. Hence in this study the characteristics of main oxidizer pipe and thermal propagation from oxidizer to a fuel tank are monitored by a cryogenic performance test with a tunnel-type pipe. In addition, the possibility of adaptation of an oxidizer tunnel-type pipe to launcher system is also analyzed.

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Analysis of heat leak with the car acceleration for LNG tank of Natural Gas Vehicle (천연가스자동차용 LNG용기에서의 차량가속도와 Heat leak 관계 해석)

  • Minkasheva, Alena;Yu, Young-Min;Park, Yong-Kook;Kim, Sung-Joon
    • Journal of Industrial Technology
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    • v.26 no.B
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    • pp.11-20
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    • 2006
  • LNG is a valuable fuel since it offers some environmental, energy security and economic benefits over diesel. It could be used mainly in heavy-duty trucks and buses. Car acceleration induces the slope angle of the liquid fuel in the tank. Slope angle changes the surface area wetted by liquid fuel and consequently heat leak to the tank. This research is a result of numerical simulation of the heat leak with the car acceleration to LNG tank. The "Pro-HeatLeak" Fortran program is developed and the verification test of the developed program is done. The difference between numerical results and calculated results from MathCad verification test is less than 0.07 percent. The smallest heat leak is correspond to the case without oscillation. For the high car acceleration the value of heat leak is greater than that for the small acceleration. The difference between maximum and minimum heat leak for 10 gallons of fuel vapor in the tank is about 10 percent.

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A Study of Thermo-structural Analysis and Fatigue Analysis for Independent Type-B LNG Fuel Tank (독립형 B타입 LNG 연료 탱크의 열-구조 연성해석 및 피로 해석에 관한 연구)

  • Kim, Tae-Wook;Kim, Jong-Min;Kim, Jong-Hwan;Lee, Jeong-Ho;Park, Seong-Bo;Lee, Sung-Min;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.5
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    • pp.410-419
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    • 2016
  • With the aim of reducing greenhouse gas emissions by 20 percent by 2020 and by 50 percent by 2050 from their 2005 level, International Maritime Organization (IMO) regulated the emissions of SOx and NOx by setting the emission control area in 2012. Since these environmental regulations have been reinforced, demands for the LNG fuel ships are expected to increase dramatically. Accordingly, the worldwide shipbuilding companies spur the development of the LNG fueled ships. Therefore, it is essential to carry out the research on the development of LNG fuel tank, which is one of the important components of the LNG fuel supply system. In this study, the deliberate finite element analysis of type-B LNG fuel tank for 10,000 TEU containership was carried out to evaluate structural safety and provide the process for analyzing stress levels and evaluating fatigue life of target structural. In particular, thermo-structural analysis and fatigue analysis were carried out using the databases on materials and structures of LNG fuel tank.