• Title/Summary/Keyword: Fuel Injection Nozzle

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The Effects of Injector and Swirler on the Flame Stability in a Model Combustor (모델연소기에서의 분사기와 선회기의 영향)

  • Park, Seung-Hun;Lee, Dong-Hun;Bae, Chung-Sik
    • 한국연소학회:학술대회논문집
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    • 1998.10a
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    • pp.9-21
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    • 1998
  • The optimization of frontal device including fuel nozzle and swirler is required to secure the mixing of fuel and air, and the combustion stability in the gas turbine combustor design for the reduction of pollutant emissions and the increase of combustion efficiency. The effects of injection nozzle and swirler on the flow field, spray characteristics and consequently the combustion stability, were experimentally investigated by measuring the velocity field, droplet sizes of fuel spray, lean combustion limit and the temperature field in the main combustion region. The effect of fuel injection nozzle was tested by adopting three different nozzles; a dual orifice fuel nozzle, a hollow cone nozzle and a solid cone nozzle. These tests were combined with the three different swirler geometries; a dual-stage swirler with 40$^{\circ}$ /-4 5$^{\circ}$ vanes and two single-stage swirlers with 40$^{\circ}$ vane angle having 12 and 16vanes, respectively. Flow fields and spray characteristics were measured with APV(Adaptive Phase Doppler Velocimetry) under atmospheric condition using kerosine fuel. Temperatures were measured by Pt-PtI3%Rh, R-type thermocouple which was 0.2mm thick. It was found that the dual swirler resulted in the biggest recirculation zone with the highest reverse flow velocity at the central region, which lead the most stable combustion. The various combustion characteristics were observed as a function of the combination between the injector and swirler, that gave a tip for the better design of gas turbine combustor.

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Spray Characteristics of Fuel Injector in DI Diesel Engine (직접 분사식 디젤 기관 인젝터의 연료 분무 특성)

  • 이창식;김민규;전원식;진다시앙
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.75-81
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    • 2001
  • This paper presents the atomization characteristics of single hole injector in the direct injection type diesel engine. The spray characteristics of fuel injector such as the droplet size and velocity were measured by phase Doppler particle analyzer. In this paper, the atomization characteristics of fuel spray are investigated for the experimental analysis of the measuring data by the results of mean diameter and mean velocity of droplet. The effect of fuel injection pressure on the droplet size shows that the higher injection pressure results in the decrease of mean droplet diameter in the fuel spray. The minimum size of fuel spray droplet appears on the location of 40mm axial distance from nozzle exit of diesel injector. Based on the experimental results, the correlation between the droplet diameter and mean velocity of the diesel spray due to the change of axial and radial distance from the nozzle tip were investigated.

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The Effect of Valve Geometry Variation on Injection Characteristics of Injection Valve for Marine Diesel Engines (선박디젤기관용 분사밸브의 형상변화가 분사특성에 미치는 영향에 관한 계산적 고찰)

  • Park, K.;Kim, S.Y.;Choi, C.W.
    • Journal of ILASS-Korea
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    • v.10 no.1
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    • pp.24-34
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    • 2005
  • Injection technology is one of the important technologies in a diesel engine. Many studies have done on the injection system. In this study, the fuel chamber geometry, the orifice ratio and the needle lift of the injection valve for a marine diesel engine are varied, and simulated. The result shows that the nozzle hole size has influence on the rail pressure and injection duration sensitively. The decrease of the static pressure at the nozzle hole entrance and the increase of the dynamic pressure on the outlet surface are occurred with the increase of the nozzle hole diameter. The highest dynamic pressure of the outlet was occurred at the needle lift of 0.4mm and the nozzle hole diameter of 0.328mm in this test nozzle.

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Visualization of the Flow in a Diesel Injection Nozzle In case of the Steady Flow Condition (정상류 조건에서의 디젤 연료 분사 노즐내의 유동가시화)

  • 김장헌;송규근
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.49-56
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    • 1999
  • The effects of the internal flow in a D.I. Diesel injection nozzle on the atomization of a spray were analyzed experimentally. Flow visualization studies were made using a transparent acrylic model nozzle as a diesel nozzle . Water instead of disel fuel was used as the injection liquid. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole that was the same as the actual nozzle. Experimental results show that when the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray plume large. Cavitation, which arose from the sac chamber, makes the spread angle of the spray plume large but the discharge coefficient small.

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The Gasoline Atomization Characteristics and Static Pressure Distribution of Tapered Nozzle Swirl Spray (경사노즐 선회분사기의 가솔린 미립화 및 분무 내부 압력 분포)

  • Moon, Seok-Su;Choi, Jae-Joon;Bae, Choong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.3 s.258
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    • pp.283-291
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    • 2007
  • The static pressure distribution, atomization characteristics and velocity distribution of tapered nozzle swirl spray is analyzed and then compared with original swirl spray. The static pressure distribution inside the swirl spray is measured using a piezoresistive pressure transducer. Phase Doppler anemometry (PDA) is applied to measure and analyze the droplet size and velocity distribution of tapered nozzle and original swirl spray. The static pressure inside the spray shows the lower value compared to the atmospheric pressure and this pressure drop is getting attenuated as the taper angle is increased. The droplet size of tapered nozzle spray shows similar value compared to the original swirl spray at the horizontal mainstream while it shows increased value at vertical mainstream. The deteriorated atomization characteristics of tapered nozzle spray is improved by applying high fuel temperature injection without causing the spray collapse. The velocity results show that the larger portion of fuel is positioned with higher injection velocity, and the smaller portion of fuel is positioned with lower injection velocity with causing spatially non-uniform mixture distribution.

SPRAY AND COMBUSTION CHARACTERISTICS OF HYDROCARBON FUEL INJECTED FROM PRESSURE-SWIRL NOZZLES

  • Laryea Gabriel Nii;No Soo-Young
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.31-37
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    • 2004
  • This paper presents spray and combustion characteristics of hydrocarbon fuel injected from pressure-swirl nozzles. Three commercial nozzles with orifice diameters of 0.256, 0.308 and 0.333mm and injection pressures ranging from 0.7 to 1.3 MPa were selected f9r the experiments. Spray characteristics such as breakup length. spray angle and drop size (SMD) were analyzed using photo image analyses and Malvern Panicle Size Analyzer. The drop size was measured with and without a blower at the same measuring locations. The flame length and width were measured using photo image analyses. The temperature distribution along the axial distance and the gas emission such as CO, $CO_2\;and\;NO_x$ were studied. The breakup length decreased with an increase in injection pressure for each nozzle but increased with an increase in nozzle orifice diameter. The spray angle increased and SMD decreased with an increase in injection pressure. The flame with an increased linearly with an increase in injection pressure and in nozzle orifice diameter. The flame temperature increased with an increase in injection pressure but decreased along the axial distance. The maximum temperatures occurred closer to the burner exit and flame at axial distance of 242mm from the diffuser tip. The experimental results showed that the level of CO decreased while that of $CO_2\;and\;NO_x$ increased with an increase in injection pressure and nozzle orifice diameter.

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Examination of 2-Fluid Nozzle and 3-Fluid Nozzle for Fuel Reformer of 5 kW SOFC System (5 kW급 SOFC 시스템의 연료 개질기를 위한 2-유체 노즐과 3-유체 노즐의 검토)

  • Kwon, Hwa-Kil;Lee, Chi-Young;Lee, Sang-Yong
    • Journal of ILASS-Korea
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    • v.13 no.1
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    • pp.16-21
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    • 2008
  • In the present study, the 2-fluid nozzle and 3-fluid nozzle to atomize the diesel and water with air for the fuel reformer of SOFC system were experimentally examined. In the 2-fluid nozzle, the diesel and water were alternately atomized due to bislug flow pattern, and it implies that the mixing of both liquids strongly affects the atomization pattern. On the other hand, in the 3-fluid nozzle, the diesel and water were atomized simultaneously due to the separated injection channels without mixing problem. Therefore, compared to the 2-fluid nozzle, the 3-fluid nozzle is suitable for the stable operation of the fuel reformer. In case of the 3-fluid nozzle, Type A where the air was supplied through the central channel was the most efficient.

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Effect of Fuel Nozzle Configuration on the Reduction of NOx Emission in Medium-speed Marine Diesel Engine (연료분사 노즐 형상이 선박용 중형 디젤 엔진의 NOx에 미치는 영향 연구)

  • Yoon, Wook-Hyeon;Kim, Byong-Seok;Ryu, Sung-Hyup;Kim, Ki-Doo;Ha, Ji-Soo
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.13-14
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    • 2005
  • Multi-dimensional combustion analysis and experiment has been carried out to investigate the effects of the injector nozzle hole diameter and number on the NOx formation and fuel consumption in HYUNDAI HiMSEN engine. The behavior of spray and combustion phenomena in diesel engine was examined by FIRE code. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation. Wallfilm model suggested by Mundo, et al. and auto-ignition model suggested by Theobald and Cheng were adopted to investigate the spray-wall interaction characteristics and ignition delay. The information of spray angle and spray tip penetration length was extracted from fuel spray visualization experiment and the fuel injection rate profile was extracted from fuel injection system experiment as an input and verification data for the combustion analysis. Next, the nine different nozzle configurations were simulated to evaluate the effect of injector hole diameter and number on the NOx formation and fuel consumption.

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Effect of nozzle geometry on the injection characteristics and spray behavior (고압 분사 디잴 인잭터의 노즐 형상이 분사 특성 및 분무 거동에 미치는 영향)

  • Lee, C.S.;Park, S.W.;Chon, M.S.
    • Journal of ILASS-Korea
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    • v.9 no.1
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    • pp.1-7
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    • 2004
  • This paper describes the characteristics of injection rate and macroscopic behavior of fuel spray injected from common-rail type diesel injectors with different nozzle geometries. The injection rates according to the nozzle geometries were measured at different energizing duration of the injector solenoid and injection pressure by using the Bosch's injection rate meter based on the pressure variation in the tube. The spray behaviors injected from the different nozzles were visualized using the spray visualization system composed of an Ar-ion laser, an ICCD camera, and a synchronization system at various injection and ambient pressures. It is revealed that VCO nozzle has higher spray tip velocity at the early stage of injection duration and wider spray cone angle than the mini-sac nozzles. Also the spray cone angle is increased with the increase of nozzle diameter.

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Development of DME Engine Using 3.9 Liter Diesel Engine with Mechanical Type Fuel System (3.9 리터 기계식 디젤 엔진을 이용한 DME 엔진 개발 연구)

  • JANG, JINYOUNG;WOO, YOUNGMIN;KIM, GANGCHUL;CHO, CHONGPYO;JUNG, YONGIN;KO, AHYUN;PYO, YOUNGDUG
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.3
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    • pp.307-313
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    • 2020
  • The 3.9 liter diesel engine with a mechanical fuel injection system was converted to di-methyl ether (DME) engine and performance optimized. In order to switch to the DME engine, the plunger of the high pressure fuel pump was replaced and the diameter of the injector nozzle was increased. Through this, the disadvantage of DME having low calorific value per volume can be compensated. To optimize the performance, the number of injector nozzle holes, injector opening pressure, and fuel injection timing were changed. As a result, the optimum number of injector nozzle holes was 5, the injector opening pressure was from 15 MPa to 18 MPa, and the injection timing was 15 crank angle degree before top dead center (CAD BTDC). The power was at the same level as the base diesel engine and nitrogen oxides (NOx) emissions could be reduced.