• Title/Summary/Keyword: Fuel Injection Nozzle

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Correlations for Prediction of Non-evaporating Diesel Spray Penetration

  • No, Soo-Young
    • Journal of ILASS-Korea
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    • v.12 no.3
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    • pp.146-153
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    • 2007
  • The prediction of diesel spray penetration has been the subject of several works and intensive investigations are still underway by many researchers. It is required to summarize the correlations developed before 1990 days and to introduce the correlations reported recently in the literature. The existing zero-dimensional models for the prediction of diesel fuel spray penetration can be classified as theoretical and empirical correlations. Of various correlations, the models considered in this paper were selected as based on the evaluation results of previous reviews and the recently published works in the literature. The existing theoretical correlations can be classified into seven categories and the existing empirical ones as two categories in this review. According to the review of existing models, the dominating factors for the prediction of spray tip penetration are the spray angle, discharge coefficient, pressure drop across nozzle, ambient density and orifice diameter and time after the start of injection. Especially, the definition for the measurement of spray angle is different with researchers. It is required to evaluate the existing spray tip penetration models for the very high injection pressure and other fuel sprays such as DME. It is also required to evaluate the correlations for the prediction of diesel spray penetration with the connection of liquid-phase penetration.

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Effect of nozzle diameter on the reduction of smoke emission from naval ship diesel engines (함정용 디젤엔진의 노즐 직경 변화가 매연 발생에 미치는 영향)

  • Son, Min-Soo;Choi, Jae-Sung;Cho, Kwon-Hae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.3
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    • pp.180-184
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    • 2016
  • Legislative and regulatory actions regarding the exhaust gas from ships are being strengthened by both international organizations and national governments, to protect human health and the environment. Exhaust gas traps are excluded from exhaust gas regulation applications, but, recently, the United States, Britain, and other developed countries have examined a variety of ways to improve the system, including the introduction of electric propulsion systems to prevent air pollution generated by naval ships. This study investigates a large number of smoke problems of naval diesel engines to verify the effect of improving the nozzle characteristics. An exhaust gas emission measurement method to determine the quality of pollutant exhaust gas generated during low-load operation is proposed through the research methodology of the smoke problem. It was confirmed that the emissions value is improved by decreasing the nozzle hole diameter and increasing the injection pressure. At the same time, the flow rate decrease equation and setting up a test memo based on the nozzle diameter confirmed that the fuel consumption, to which the nozzle diameter in the flow path is related, is reduced.

Optimal Design of Clearance in Fuel Injection Pump (연료분사펌프의 최적 간극 설계)

  • Hong, Sung-Ho;Lee, Bora;Cho, Yongjoo;Park, Jong Kuk
    • Tribology and Lubricants
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    • v.31 no.4
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    • pp.148-156
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    • 2015
  • In the study, a design process for ensuring optimal clearance in a fuel injection pump(FIP) is suggested. Structure analysis and hydrodynamic lubrication analysis are performed to determine the optimal clearance. The FIP is simulated using Hypermesh, Abaqus 6.12 to evaluate the reduction of clearance when the maximum supply pressure is applied. The reduction in clearance is caused by the difference in the deformations between the barrel and plunger. When the deformation of the plunger is larger than that of the barrel, a reduction in clearance at the head part occurs. On the other hand, the maximum clearance reduction equals the maximum deformation in the stem part, because the deformation of barrel does not occur in this region. The clearance of FIP should be designed to be larger than maximum reduction of clearance in order to avoid contact between the plunger and barrel. In addition, the two-dimensional Reynolds equation is used to evaluate lubrication characteristics with variations of viscosity, clearance and nozzle for a laminar, incompressible, unsteady state flow. The equation is discretized using the finite difference method. The lubrication characteristics of FIP are investigated by comparing film parameter, which is the ratio of the minimum film thickness and surface roughness. The optimal clearance of FIP is to be designed by considering the maximum reduction in clearance, lubrication characteristics, machining limits and tolerance of clearance.

Reduced Quasi-Dimensional Combustion Model of the Direct Injection Diesel Engine for Performance and Emissions Predictions

  • Jung, Dohoy;Assanis, Dennis N.
    • Journal of Mechanical Science and Technology
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    • v.18 no.5
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    • pp.865-876
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    • 2004
  • A new concept of reduced quasi-dimensional combustion model for a direct injection diesel engine is developed based on the previously developed quasi-dimensional multi-zone model to improve the computational efficiency. In the reduced model, spray penetration and air entrainment are calculated for a number of zones within the spray while three zones with aggregated spray zone concept are used for the calculation of spray combustion and emission formation processes. It is also assumed that liquid phase fuel appears only near the nozzle exit during the breakup period and that spray vaporization is immediate in order to reduce the computational time. Validation of the reduced model with experimental data demonstrated that the new model can predict engine performance and NO and soot emissions reasonably well compared to the original model. With the new concept of reduced model, computational efficiency is significantly improved as much as 200 times compared to the original model.

Effect of Ambient Conditions on Spray Behavior of Gasoline Injector (가솔린 분무 거동에 미치는 분위기 조건의 영향)

  • 이창식;이기형;최수천;권상일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.2
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    • pp.27-32
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    • 2000
  • The main objective of this work is to investigate the effect of ambient conditions on the spray behavior and spray characteristics of high-pressure fuel injector. For this purpose, the effects of ambient pressure and temperature on the spray characteristics have been studied by applying the analysis of visualization system and phase Doppler particle analyzer. In this experiment, the visualization of spray behavior was performed under various ambient gas conditions and injection parameters such as gas temperature, ambient pressure, injection pressure of injector, and axial distance from the nozzle tip. Based on the investigation results, the spray tip penetration and spray width decrease with the increase of ambient gas pressure in the spray chamber. The effects of the spray parameters on the microscopic characteristics of gasoline spray were discussed.

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Prediction of Maximum Liquid-phase Penetration in Diesel Spray: A review

  • No, Soo-Young
    • Journal of ILASS-Korea
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    • v.13 no.3
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    • pp.117-125
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    • 2008
  • The correlations for the prediction of maximum liquid-phase penetration in diesel spray are reviewed in this study. The existing models developed for the prediction of maximum liquid-phase penetration can be categorized as the zero-dimensional (empirical) model, the multi-dimensional model and the other model. The existing zero-dimensional model can be classified into four groups and the existing multidimensional models can be classified into three groups. The other model includes holistic hydraulic and spray model. The maximum liquid-phase penetration is mainly affected by nozzle diameter, fuel volatility, injection pressure, ambient gas pressure, ambient gas density and fuel temperature. In the case of empirical correlations incorporated with spray angle, the predicted results will be different according to the selection of correlation for spray angle. The research for the effect of boiling point temperatures on maximum liquid-phase penetration is required. In the case of multidimensional model, there exist problems of the grid and spray sub-models dependency effects.

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Simulative consideration for w-shaped d.i. diesel combustion chamber system using spray wall impaction (분무충돌을 이용한 w-형 직접분사식 디젤연소실에 대한 계산적 고찰)

  • Park, K.
    • Journal of ILASS-Korea
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    • v.2 no.2
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    • pp.8-15
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    • 1997
  • Combustion chamber systems using spray impinged on walls have been studied for improving combustion characteristics in high speed direct injection diesel engines. The fuel spray injected in a small combustion chamber may be easily impinged and deposited on the wall. The fuel deposit has been considered as the cause for unburned emission due to difficulty of fuel-air mixing. In this paper w-shaped combustion chamber which has four raised pips on the side wall is introduced and discussed by comparing with conventional chamber with no pips. The computer code employing new spray-wall interaction model in general non-orthogonal grids is used in here. The model is applied into the new chamber shape with raised pips. In this chamber system four-hole nozzle is used, and the sprays injected from the each hole impact on lands raised from the chamber wall surface. After impacting, the sprays break up into much smaller drops and distribute over all the chamber space, instead of distributing just near the wall surface in conventional omega-shape. The results showed the potential of the w-shaped chamber employing pips for dispersing droplets so as tn avoid the fuel deposit regions.

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A Study of Spray Characteristics for the Slinger Injector System of Micro Turbo Jet Engine (초소형 터보제트엔진 슬링거 인젝터의 분무특성)

  • Choi, Hyun-Kyung;Choi, Seong-Man;Lee, Dong-Hun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.354-358
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    • 2007
  • An experimental study was performed to understand spray characteristics of the slinger injector. system for the micro turbojet engine. In this fuel injection system, fuel is sprayed and atomized in the combustor by centrifugal forces of engine shaft. This experimental apparatus consist of a high speed rotating Spindle, slinger injector, pressure tank and acrylic case. The droplet size and velocity were measured by PDPA(Phase Doppler Particle Analyzer) and spray was visualized by using Nd-Yag laser-based flash photography. From the test results, the droplet size(SMD) is largely affected to rotational speed, mass flow rate and the number of injection orifice. From the this experimental study, we could understand the spray characteristics of the slinger injection system and obtain the optimum shape of the slinger injector nozzle which is suitable for the micro turbojet engine.

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1-D Model to Estimate Injection Rate for Diesel Injector using AMESim (디젤 인젝터 분사율 예측을 위한 AMESim 기반 1-D 모델 구축)

  • Lee, Jinwoo;Kim, Jaeheun;Kim, Kihyun;Moon, Seoksu;Kang, Jinsuk;Han, Sangwook
    • Journal of ILASS-Korea
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    • v.25 no.1
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    • pp.8-14
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    • 2020
  • Recently, 1-D model-based engine development using virtual engine system is getting more attention than experimental-based engine development due to the advantages in time and cost. Injection rate profile is the one of the main parameters that determine the start and end of combustion. Therefore, it is essential to set up a sophisticated model to accurately predict the injection rate as starting point of virtual engine system. In this research, procedure of 1-D model setup based on AMESim is introduced to predict the dynamic behavior and injection rate of diesel injector. As a first step, detailed 3D cross-sectional drawing of the injector was achieved, which can be done with help of precision measurement system. Then an approximate AMESim model was provided based on the 3D drawing, which is composed of three part such as solenoid part, control chamber part and needle and nozzle orifice part. However, validation results in terms of total injection quantity showed some errors over the acceptable level. Therefore, experimental work including needle movement visualization, solenoid part analysis and flow characteristics of injector part was performed together to provide more accuracy of 1-D model. Finally, 1-D model with the accuracy of less than 10% of error compared with experimental result in terms of injection quantity and injection rate shape under normal temperature and single injection condition was established. Further work considering fuel temperature and multiple injection will be performed.

Combustion Characteristics and On-site Performance Test of a Double-cone Partial Premixed Nozzle with Various Fuel hole Patterns (이중 콘형 부분예혼합 GT 연료노즐의 연소특성 및 발전플랜트 실증)

  • Kim, Han Seok;Cho, Ju Hyeong;Kim, Min Kuk;Hwang, Jeongjae;Lee, Won June;Min, Kyungwook;Kang, Do Won
    • Journal of the Korean Institute of Gas
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    • v.25 no.6
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    • pp.22-28
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    • 2021
  • Combustion characteristics were examined experimentally for a swirl-stabilized double cone premixed burner nozzle used for industrial gas turbines for power generation. An original model and a variant with a different fuel injection pattern are tested to compare their combustion characteristics such as NOx, CO and stability in pressurized conditions with single burner-flame and in an ambient multi-flame conditions with multi-burners. Test results show that NOx emissions are smaller for the variant, whose number of fuel holes is reduced with the same total area of fuel holes, in ambient and pressurized single-flame conditions with single burner, which results from enhanced fuel/air mixing due to a higher penetration of fuel into the air stream. The multi-burnerflame test results show that NOx emissions are smaller for the variant due to reduced flame interactions, which, on the contrary, slightly reduces the stability margin. On-site test results fromin an actual power plants also show that NOx emissions are reduced for the variant, compared with the original one, which is in agreement with the lab test results stated above.