• 한국산학기술학회논문지
• /
• 제11권4호
• /
• pp.1178-1185
• /
• 2010

철도차량의 고속화가 가속화되면서 화물을 운송하던 컨테이너 차량이 차륜의 파손에 의하여 탈선하는 사고가 발생하여 많은 물적 피해가 발생하고 있으며, 이러한 철도차량의 사고는 많은 인명 피해와 물적 피해를 가져오는 대형 사고로 발전할 수 있다. 따라서 이에 대한 재발 방지를 위한 차륜의 파손 해석에 대한 연구가 필요한 실정이다. 철도차량의 차륜은 기계적 하중과 열하중를 동시에 받으며, 기계적 하중으로는 철도차량의 무게에 의한 수직하중과 곡선 구간을 운행할 때 차륜과 레일의 접촉부에 수평하중이 발생하며, 철도차량의 제동시 답면제동에 의한 반복적인 열하중을 받는다. 이러한 차륜에 발생하는 기계적 하중과 열하중은 차륜의 균열과 잔류응력 등을 발생시키는 것으로 알려져 있다. 따라서, 본 연구에서는 차량 주행 시의 브레이크 이력과 하중 조건을 고려한 열 구조 연성해석을 수행하여 차륜에 부하되는 최대응력을 추정하였으며, 이 값을 파괴역학 파라미터인 응력확대계수에 적용하여 차륜의 안전성을 평가하였다.

• 한국항공우주학회지
• /
• 제37권7호
• /
• pp.653-660
• /
• 2009

회전익기의 로터 브레이크 시스템은 제동 시 운동에너지를 마찰에 의한 열에너지로 변환시켜 로터를 정지시키거나 감속시키게 된다. 이때 발생된 마찰열은 재료의 마찰 특성 자체에 상당한 영향을 주게 되어 제동시간의 변화를 초래하거나 열탄성적 불안정성을 발생시키기도 한다. 이에 본 논문에서는 상용해석 소프트웨어 ABAQUS를 이용하여 온도에 따른 마찰계수의 변화를 고려하여 제동시간을 예측할 수 있는 열기계학적 연성해석을 수행하였으며, 이와 함께 열기계학적 거동을 고려하여 간략한 이론식을 제시하고, 이를 통해 마찰계수가 온도에 따라 변할 경우 로터 브레이크 시스템의 제동시간을 예측하고 제안된 이론식의 타당성을 고찰하였다.

• 설비공학논문집
• /
• 제23권1호
• /
• pp.87-94
• /
• 2011

Characteristics of two-phase pressure drop in microchannels were investigated experimentally. The microchannels consisted of 9 parallel trapezoidal channels with each channel having $205\;{\mu}m$ of bottom width, $800\;{\mu}m$ of depth, $3.6^{\circ}$ of sidewall angle, and 7 cm of length. Pressure drops in convective boiling of Refrigerant 113 were measured in the range of inlet pressure 105~195 kPa, mass velocity $150{\sim}920\;kg/m^2s$, and heat flux $10{\sim}100\;kW/m^2$. The total pressure drop generally increased with increasing mass velocity and/or heat flux. Two-phase frictional pressure drop across the microchannels increased rapidly with exit quality and showed bigger gradient at higher mass velocity. A critical review of correlations in the literature suggested that existing correlations were not able to match the experimental results obtained for two-phase pressure drop associated with convective boiling in microchannels. A new correlation suitable for predicting two-phase friction multiplier was developed based on the separated flow model and showed good agreement with the experimental data.

• 대한기계학회논문집
• /
• 제14권2호
• /
• pp.358-366
• /
• 1990

As a basic study to clarify the scoring resistance in lubricated sliding contact, the temperature rise on frictional surface was analyzed by theoretical method and the effects of various factors on the temperature rise were examined. On the basic of the results obtained theoretically, the practical equations to calculate the maximum average temperature of the contact surface were proposed which are applicable to sliding contact. Then, the effects of sliding velocity and oil temperature on the seizure behavior, and the relation between seizure and temperature rise were investigated. The following conclusions are deduced : The maximum average temperature rise and the other bulk temperature. The former is affected by the size of heat supply region and the sliding velocity, the latter is affected by heat transfer coefficient. Without regard to the operating condition such as sliding velocity, oil temperature and operating time at each load-step, the maximum average temperature just before seizure is nearly constant except in the region of lower velocity. Consequently, the maximum average temperature of the contact surface in boundary lubrication is a useful criterion to predict the scoring of sliding contact.

• 열처리공학회지
• /
• 제18권2호
• /
• pp.105-111
• /
• 2005

In sheet metal forming, drawbeads are often used to control uneven material flow, which may cause defects such as wrinkles, fractures, surface distortion and springback. Appropriate setting and adjusting of the drawbead force is one of the most important parameters in sheet forming process control. Therefore in this study, drawbead test was performed at various bead surface treatment conditions to clarify the frictional characteristics between sheet and drawbead. Furthermore, the differences in drawing force between circular and rectangular shape beads have also been measured to estimate the effectiveness of bead shape on the material flow control. The results show that drawing and friction characteristic were strongly influenced by surface treatments of bead and bead shapes.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회A
• /
• pp.396-401
• /
• 2008

The disc-pad brake system is an important part of automobile safety system. During braking, the kinetic energy and potential energies of a moving vehicle are converted into the thermal energy through frictional heat between the brake disc and the pads. Most of the thermal energy dissipated through the brake disc. The temperature could be exceed the critical value for a given material, which leads to undesirable effects, such as the brake fade, premature wear, brake fluid vaporization, bearing failure, thermal cracks, and thermallyexcited vibration. The object of the present study is to investigate temperature field and temperature variation of brake disc and pad during single brake. The brake disc is decelerated at the initial speed with constant acceleration, until the disc comes to stop. The pad-disc brake assembly is built by 3D model with the appropriate boundary condition. In the simulation process, the mechanical loads are applied to the thermomechanical coupling analysis in order to simulate the process of heat produced by friction.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1995년도 춘계학술대회 논문집
• /
• pp.88-93
• /
• 1995

The ball screw preloaded for high nigidity and accuracy increases frictional resistance, therefore, its temperature and positioning error rise. In this paper, 2 diamensional temperature distributions of a ball screw with preload are analyzed according to the rotational speeds and stop times by a finite element method. The theremal behaviors of a ball screw are measured to examine the analyzed datum. The examined results show that the trends of temperature rising and axial distributions in steady state are nearly extimate but the temperature low. The differences of temperature ate seems to be caused by not exact heat transfer coefficients. More than an hour is consumed for calculation by FEM. So the modified lumped method for the real-time estimation of the thermal distribution is proposed. The estimated temperature of a ball serw by the modified lumped method is more exactly estimated than by FEM, nd that method takes less than several millisec. Moreover it can be used to estimate heat transfer coefficients.

• Design & Manufacturing
• /
• 제16권1호
• /
• pp.9-14
• /
• 2022

A lot of research is being done on metal materials to improve the lifespan of molded parts. As a result, excellent mold materials have been developed that withstand high hardness at high temperatures and frictional heat generated from high-speed cutting. In this study, the press mold life of powder high-speed tool steel and general high-speed tool steel was compared. Powdered high-speed steel is composed of alloying elements such as tungsten, maldividene, cobalt, chromium, and vanadium in steel, which improves wear resistance compared to high-hardness and high-speed tool steels. The mold parts of both steel types were manufactured in the same way from heat treatment to machining, and the powder high-speed tool steel was 66HRC and the high-speed tool steel was 61HRC. As a result of the experiment, it was observed that the number of punching of powder high-speed tool steel was improved by 40-50%, and powder high-speed tool steel had fewer impurities, uniform texture, and excellent surface structure. It has a microscopic structure.

• Tribology and Lubricants
• /
• 제33권3호
• /
• pp.106-111
• /
• 2017

Sapphire is an anisotropic material with excellent physical and chemical properties and is used as a substrate material in various fields such as LED (light emitting diode), power semiconductor, superconductor, sensor, and optical devices. Sapphire is processed into the final substrate through multi-wire saw, double-side lapping, heat treatment, diamond mechanical polishing, and chemical mechanical polishing. Among these, chemical mechanical polishing is the key process that determines the final surface quality of the substrate. Recent studies have reported that the material removal characteristics during chemical mechanical polishing changes according to the crystal orientations, however, detailed analysis of this phenomenon has not reported. In this work, we carried out chemical mechanical polishing of C(0001), R($1{\bar{1}}02$), and A($11{\bar{2}}0$) substrates with different sapphire crystal planes, and analyzed the effect of crystal orientation on the material removal characteristics and their correlations. We measured the material removal rate and frictional force to determine the material removal phenomenon, and performed nano-indentation to evaluate the material characteristics before and after the reaction. Our findings show that the material removal rate and frictional force depend on the crystal orientation, and the chemical reaction between the sapphire substrate and the slurry accelerates the material removal rate during chemical mechanical polishing.

• 한국재료학회지
• /
• 제14권1호
• /
• pp.59-66
• /
• 2004

In the present study, ceramic brake pads without fiber phases were manufactured by the low temperature heat treatment below$ 700 ^{\circ}C$. The manufacturing parameters of ceramic brake pads and those levels were investigated by the analysis results of signal-to-noise ratios, ANOVA based upon the Taguchi method. The ceramic brake pads prepared in the Mg experiment had a friction coefficient of 0.30～0.55 very close to the target coefficient (0.35～0.45) of commercial brake pads utilized in the automobiles. The frictional properties of ceramic brake pads could be stabilized with the adjustment of amounts of lubricating additives. The optimum preparation conditions as well as batch formulations for the fabrication of non-fibrous ceramic brake pads were finally determined using Taguchi method in this study.