• Title/Summary/Keyword: Friction wedge

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A study on friction and stress analysis of wedge mount leveler in Semi-Conductor Sub-Fab (반도체 Sub-Fab 용 웨지 마운트 레벨러(Wdge Mount Leveler)의 마찰과 응력에 관한 연구)

  • Min, Kyung-Ho;Song, Ki-Hyeok;Hong, Kwang-Pyo
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.25-28
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    • 2017
  • Semiconductor equipment manufacturers desire to enhance efficiency of Sub Fab to increase semiconductor productivity. For this reason, Sub Fab equipment manufacturers are developing Integrated System that combined modules with multiple facilities. Integrated System is required to apply Mount Leveler of Wedge Type in compliance with weight increase compared with existing single equipment and product shape change. This thesis analyzes main design variables of components of Wedge Mount Leveler and carries out structure analysis using ANSYS, finite element analysis program Analysis shows that main design variables of components of Wedge Mount Leveler has self-locking condition by friction force of Wedge and adjusting bolt. Each friction force hinges upon Wedge angle and Friction Coefficient of contact surface and upon the thread angle and Friction Coefficient of contact surface. Also, as a result of carrying out structure analysis of Wedge Mount Leveler, deflection and stress appears in different depending on the height of the level.

Design of Wedge in the Electro-Mechanical Brakes for Commercial Vehicles to Boost Braking Friction Forces (브레이크 마찰력 증가를 위한 상용차용 전기-기계식 브레이크의 쐐기 설계)

  • Lee, Sang Min;Park, Jeonghun;Nam, Kanghyun;Yoo, Chang-Hee;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.34 no.2
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    • pp.55-59
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    • 2018
  • This paper proposes a new type of electro-mechanical wedge brake for commercial vehicles. The brake operates on a novel mechanism for self-boosting braking friction forces using eccentric shafts, and involves wedges that are inserted between the rampbridge and traverse; this self-boosting mechanism is explained herein. A dynamic analysis using ADAMS was conducted, and the findings are reported. The constraint and contact conditions are explained to verify the precision of the dynamic analysis. The dynamic analysis shows that in the proposed mechanism, the self-boosting effect occurs as desired. However, it is also noted that the system has a limitation in terms of the production of unlimited braking forces that can jam the roller inside the wedges. After demonstrating the self-boosting effect, dynamic analyses are performed for several values of the wedge angles and friction coefficients between the brake pads and disks. Conventionally, a lower wedge angle has been suggested owing to its provision of a larger clamping force for given friction coefficients. However, it is noted that lower wedge angles can lead to a higher probability of occurrence of undesirable high braking forces, which can jam the roller into the wedge; thus, a larger wedge angle is preferable for avoiding the undesirable jamming phenomena. These analysis results are presented and discussed herein.

Dynamic Characteristic Analysis of 3-Piece Freight Vehicle with Wedge Friction Damper Using ADAMS (ADAMS를 이용한 3-Piece 마찰 웨지 댐퍼가 장착된 화차의 동특성 해석)

  • Lee, Chul-Hyung;Han, Myung-Jae;Park, Tae-Won
    • Journal of the Korean Society for Railway
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    • v.20 no.3
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    • pp.299-310
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    • 2017
  • In this work, an independent-load friction wedge model was developed using the ADAMS/View program to predict the performance of a freight vehicle with a bogie employing a 3-piece friction wedge. The friction wedge model can generate friction according to lateral and vertical directions of the bolster. The developed friction wedge model was applied to the ADAMS/Rail vehicle model, and results of the dynamic analysis showed a critical speed of 210km/h. In the linear safety analysis, it was confirmed that the lateral and vertical limit of acceleration of the vehicle were satisfied based on UIC518. In the 300R curve line, the application speed was 70km/h, which was satisfied with the limit acceleration of the car-body and bogie based on UIC518. Also, the developed model satisfied the wheel loading, lateral force and derailment coefficient of "The Regulations on Safety Standards for Railway Vehicles"

Comparison and Evaluation of Two-part Wedge Analysis for Reinforced Slopes with Centrifuge Test (보강사면(補强斜面)에 대한 Centrifuge Test와 Two-part Wedge 해석(解析)의 비교평가(比較評價))

  • Seo, In-Shik;Lee, Chin;Kim, Byung-Tak
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.35-39
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    • 1999
  • Results of two-part wedge analysis and centrifuge test executed by Zornberg et al. were compared for geotextile-reinforced slope stability. For two-part wedge analysis results of two cases, a frictional case considering internal friction of soil as interwedge friction and a nonfrictional case not considering, were also compared and evaluated. The analysis was based on limit equilibrium and two-part wedge was divided into slices as many as the number of geotextiles to obtain a maximum tension distribution mobilized in reinforcements. A significant observation was that the distribution was a triangular shape with maximum tension of geotextile at a transit point of interwedge. The number of geotextiles and failure surface of frictional case were reasonable and more comparable to results of the centrifuge tests than those of nonfrictional case. Therefore it can be said that two-part wedge analysis is recommendable for design analysis of reinforced slopes if an interwedge angle is regarded to be an angle of internal friction in soil.

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Development of Wedge-Type Mechanical Anchor for FRP Plate (FRP 판용 쐐기형 정착구의 개발)

  • Cho Jeong Rae;Park Young Hwan;Park Jong Sup;Yoo Young Jun;Jung Woo Tae;Kim Chul Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.80-83
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    • 2004
  • The FRP plate or sheet bonding technology was widely used for strengthening deficient RC structures. The strengthened structure using FRP bonding scheme, however, experience the complex interfacial behaviour which is difficult to predict. Therefore, the unbonded scheme using some anchorage device can be is an alternative for more reliable design. In this study, wedge-type anchor for FRP plate is developed for the unbonded flexural strengthening scheme. Some parameter study using 2D finite element method is performed. The analysis parameters are taken as wedge-guide friction coefficients, wedge- FRP ,.friction coefficient and wedge inclination angle. Based on the parameter study, more efficient anchors are designed and tested. The test result show that the developed anchor assure about $80\%$ FRP strength, which is higher performance than typical bonding scheme. Last, 3D finite element analysis is performed.

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Constitutive law for wedge-tendon gripping interface in anchorage device - numerical modeling and parameters identification

  • Marceau, D.;Fafard, M.;Bastien, J.
    • Structural Engineering and Mechanics
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    • v.15 no.6
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    • pp.609-628
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    • 2003
  • Mechanical anchorage devices are generally tested in the laboratory and may be analyzed using the finite element method. These devices are composed of many components interacting through diverse contact interfaces. Generally, a Coulomb friction law is sufficient to take into account friction between smooth surfaces. However, in the case of mechanical anchorages, a gripping system, named herein the wedge-tendon system, is used to anchor the prestressing tendon. The wedge inner surface is made of a series of triangular notches designed to grip the tendon. In this particular case, the Coulomb law is not adapted to simulate the contact interface. The present paper deals with a new constitutive contact/gripping law to simulate the gripping effect. A parameter identification procedure, based on experimental results as well as on a finite element/neural network approach, is presented. It is demonstrated that all parameters have been selected in a satisfactory way and that the proposed constitutive law is well adapted to simulate the wedge gripping effect taking place in a mechanical anchorage device.

Interfacial Friction Factor in Arrested Saline Wedge (정상염수(定常塩水)쐐기에 있어서의 계면저항계수(界面低抗係數)의 평가(評價))

  • Lee, Moon Ock;Murota, Akira
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.9 no.1
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    • pp.53-62
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    • 1989
  • In order to determine the form and the length of saline wedge, it is necessary to evaluate interfacial friction factor. Hetherto one dimensional two-layer flow model which assumed pressure as the hydrostatic pressure distribution has been well used to the calculation of saline wedge form, it just then stands in need of relevant interfacial friction factor. For example, in the case where we calculate back to interfacial friction factor out of saline wedge form obtained at a laboratory open channel with comparatively narrow width, it is needed to correct the side-wall effect of a channel, if generally negligible in the river. In this study, we confirmed the influence of a side-wall upon the lateral velocity distributions at laboratory channel and then examined in detail the value of interfacial friction factor in the case where it was corrected by the side-wall effect and not corrected. And then we make clear the influence of a side-wall upon the arrested saline wedge and interfacial faction factor from these results.

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A Study on the Bounding Value of Valve Performance Parameters for Motor Operated Flexible Wedge Gate Valve (모터구동 Flexible Wedge형 게이트밸브의 밸브 성능인자 Bounding Value에 대한 연구)

  • Kim, Dae-Woong;Yoo, Seong-Yeon;Park, Sung-Keun;Lee, Do-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.46-53
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    • 2007
  • Stem friction coefficient and valve factor are very important parameters for the evaluation of valve performance. In this study, the characteristics of stem friction coefficient and valve factor are analyzed, and thor bounding value is determined. The hydraulic testing is performed for many flexible wedge gate valves in the plant and statistical method is applied to the determination of bounding value. According to the results of this study, stem friction coefficient does not change much with differential pressure, and the bounding value of closing stroke is higher than that of opening stroke. The valve factor of valves with high differential pressure is higher than that of valves with medium differential pressure. It means valve factor is more sensitive to the differential pressure than the stem friction coefficient. Valve factor of the closing stroke is higher than that of opening stroke due to piston effect.

Estimation of Hardness of Indentation Made with a Conical Indenter Using Numerical Slip-Line Field Technique

  • Biswas, Arup Kumar;Das, Santanu;Das, Sanjoy
    • International Journal of Aerospace System Engineering
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    • v.7 no.2
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    • pp.1-5
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    • 2020
  • When a rigid wedge is indented in to a semi-infinite block, the material is bulged up around the wedge that is generally called lip. The previous works in this filed considered the outer profile of the lip to be linear. But, present authors observed both experimentally and with the aid of finite element analysis that the profile of the lip is not always linear, and it depends on the angle of the wedge and friction parameters. So, in this work, attempts have been made to calculate hardness of indentation for different wedge angles and friction parameters. As hardness is intrinsic property of material, consideration of either linear or parabolic lip will not be affected much. A comparative study of hardness for linear and parabolic free surface profiles of the piled up material around the cone is analyzed in this work.

Modeling and Controller Design of the Electronic Wedge Brake (Electronic Wedge Brake의 모델링 및 제어기 설계)

  • Han, Kwang-Jin;Huh, Kun-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.1
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    • pp.112-118
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    • 2012
  • The electronic wedge brake is one of the brake-by-wire systems with a self-energizing effect. The electronic wedge brake has faster response than the conventional hydraulic brake and requires only about one-tenth the power to operate. However, the electronic wedge brake cannot be implemented unless the self-energizing effect is reliably controlled. The self-energizing mechanisms may result in unintentional lock up and are very sensitive to environment and parametric variations of the friction coefficient. In this study, the electronic wedge brake is modeled into dynamic equations, and a sliding mode controller is designed based on the model. The performance of the proposed controller is verified in simulations.