• 한국재료학회지
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• 제5권8호
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• pp.953-959
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• 1995

분말야금법으로 제조된 A6061기 입자분산강화 복합재의 열간압술가공에 있어서 압출특성에 미치는 강화입자의 종류, 빌렛특성 및 암술조건의 영향에 대하여 조사하였다. A6061기 복합재료의 열간 압술 전단 변형저항에 미치는 강화입자종류의 영향은 Si $C_{w}$ > A1$_2$ $O_{3f}$ > A1$_2$ $O_{3f}$ > Si $C_{p}$의 순으로 되었으며, 모든 강화입자에서 부피분율이 증가함에 따라서 Kw값도 증가하였다. 압출조건, 강화입자의 첨가량 및 첨가입자의 평균입도에 관계없이 A1$_2$ $O_{3p}$가 첨가된 복합재의 열간압출가공에 필요한 소요압력은 Si $C_{p}$의 경우보다 컸다. 압출압력은 압출 다이스 반각이 커질수록 감소하는 경향은 나타났다. 이것은 다이스 반각에 의해 생성되는 빌렛과의 접촉면적이 증가하여 전단마찰응력(m $k_3$)이 상승하기 때문이다. 압출시 압출온도 상승은 저온에서 ~$50^{\circ}C$ 정도 증가하였으며, 압출온도가 50$0^{\circ}C$ 이상이 되면 압출재 표면에 극심한 tearing이 발생하였다. 강화입자의 첨가량이 증가할수록 이 현상은 더 심하게 되었다.게 되었다.

• 생물환경조절학회지
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• 제22권3호
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• pp.284-290
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• 2013

본 연구는 시설재배에서 참외를 수확할 수 있는 로봇의 엔드이펙터를 개발하기 위한 전단계로서, 참외의 엔드이펙트 중에서 소프트 핸드링이 가능한 그립퍼와 참외줄기를 절단하는 커터를 설계하기 위해 참외의 기하학, 압축, 절단, 마찰 특성 등을 분석하였다. 그 결과 참외의 길이는 평균 108mm, 직경은 중간지점에서 평균 70mm, 중량은 평균 188g, 부피는 평균 333mL, 진원도는 평균 3.8mm로 나타났다. 참외의 중량(W)에 대하여 길이(L)와 직경(D2)을 변수로 하는 식 $W=L^a{\times}D_2^b$로부터 비선형 회귀분석을 실시한 결과 a는 2.0279, b는 -0.9998의 상수값을 가지는 상관관계가 있는 것으로 나타났다. 참외줄기의 지름은 평균 3.8mm이며, 참외 줄기는 중심으로부터 반경 5mm 범위 내에서 대부분 분포하였다. 참외의 항복치와 압축강도, 경도의 평균값은 각각 $36.5N/cm^2$, $185.7N/cm^2$, $636.7N/cm^2$이며, 참외 줄기의 절단력과 절단강도는 각각 $2.87{\times}10^{-2}N$와 $5.60N/cm^2$로 나타났다. 참외의 마찰계수는 고무가 0.609으로 가장 높게 나타났고, 그 다음으로 알루미늄이 0.393, 스테인레스강이 0.177, 테프론이 0.079로 나타났다. 분석된 자료를 토대로 엔드이펙터 설계시 동작에 따른 위치 오차와 안전율을 감안하여, 그립퍼의 및 커터의 크기, 선회반경, 설치위치, 구동모터의 동력, 재료 및 재질의 선정 등에 적용할 수 있을 것으로 판단되었다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2009년도 춘계학술대회 논문집
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• pp.111-112
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• 2009

Diamond-like carbon (DLC) is a convenient term to indicate the compositions of the various forms of amorphous carbon (a-C), tetrahedral amorphous carbon (ta-C), hydrogenated amorphous carbon and tetrahedral amorphous carbon (a-C:H and ta-C:H). The a-C film with disordered graphitic ordering, such as soot, chars, glassy carbon, and evaporated a-C, is shown in the lower left hand corner. If the fraction of sp3 bonding reaches a high degree, such an a-C is denoted as tetrahedral amorphous carbon (ta-C), in order to distinguish it from sp2 a-C [2]. Two hydrocarbon polymers, that is, polyethylene (CH2)n and polyacetylene (CH)n, define the limits of the triangle in the right hand corner beyond which interconnecting C-C networks do not form, and only strait-chain molecules are formed. The DLC films, i.e. a-C, ta-C, a-C:H and ta-C:H, have some extreme properties similar to diamond, such as hardness, elastic modulus and chemical inertness. These films are great advantages for many applications. One of the most important applications of the carbon-based films is the coating for magnetic hard disk recording. The second successful application is wear protective and antireflective films for IR windows. The third application is wear protection of bearings and sliding friction parts. The fourth is precision gages for the automotive industry. Recently, exciting ongoing study [1] tries to deposit a carbon-based protective film on engine parts (e.g. engine cylinders and pistons) taking into account not only low friction and wear, but also self lubricating properties. Reduction of the oil consumption is expected. Currently, for an additional application field, the carbon-based films are extensively studied as excellent candidates for biocompatible films on biomedical implants. The carbon-based films consist of carbon, hydrogen and nitrogen, which are biologically harmless as well as the main elements of human body. Some in vitro and limited in vivo studies on the biological effects of carbon-based films have been studied [$2{\sim}5$].The carbon-based films have great potentials in many fields. However, a few technological issues for carbon-based film are still needed to be studied to improve the applicability. Aisenberg and Chabot [3] firstly prepared an amorphous carbon film on substrates remained at room temperature using a beam of carbon ions produced using argon plasma. Spencer et al. [4] had subsequently developed this field. Many deposition techniques for DLC films have been developed to increase the fraction of sp3 bonding in the films. The a-C films have been prepared by a variety of deposition methods such as ion plating, DC or RF sputtering, RF or DC plasma enhanced chemical vapor deposition (PECVD), electron cyclotron resonance chemical vapor deposition (ECR-CVD), ion implantation, ablation, pulsed laser deposition and cathodic arc deposition, from a variety of carbon target or gaseous sources materials [5]. Sputtering is the most common deposition method for a-C film. Deposited films by these plasma methods, such as plasma enhanced chemical vapor deposition (PECVD) [6], are ranged into the interior of the triangle. Application fields of DLC films investigated from papers. Many papers purposed to apply for tribology due to the carbon-based films of low friction and wear resistance. Figure 1 shows the percentage of DLC research interest for application field. The biggest portion is tribology field. It is occupied 57%. Second, biomedical field hold 14%. Nowadays, biomedical field is took notice in many countries and significantly increased the research papers. DLC films actually applied to many industries in 2005 as shown figure 2. The most applied fields are mold and machinery industries. It took over 50%. The automobile industry is more and more increase application parts. In the near future, automobile industry is expected a big market for DLC coating. Figure 1 Research interests of carbon-based filmsFigure 2 Demand ratio of DLC coating for industry in 2005. In this presentation, I will introduce a trend of carbon-based coating research and applications.

• 한국지반신소재학회논문집
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• 제11권4호
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• pp.17-25
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• 2012

본 논문에서는 고속철도 표준사면에 대해 안전율 평가와 확률론적 방법에 의한 신뢰성 해석을 수행하였다. 원지반과 흙 쌓기재료의 지반정수에 따른 안전율 변화경향과 신뢰도 지수 및 파괴확률의 분포경향을 확인하였다. 철도표준 성토사면에 대한 사면안정 해석결과 점착력과 내부마찰각은 단위중량에 비하여 안정성에 상대적으로 큰 영향을 미치는 것으로 나타났다. 또한 국내 철도 표준성토단면에 대한 신뢰성 해석결과 미공병단 기준에 의거하여 대체적으로 "평균이하(Below average)"의 수준이며, 건기 시 성토높이 12.0m에서는 "나쁨(Poor)"으로 나타났다.

• Structural Engineering and Mechanics
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• 제63권6호
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• pp.713-723
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• 2017

As a new type of ballastless track, longitudinal continuous slab track (CST) has been widely used in China. It can partly isolate the interaction between the ballastless track and the bridge and thus the rail expansion device would be unnecessary. Compared with the traditional track, CST is composed of multi layers of continuous structures and various connecting components. In order to investigate the performance of CST on a long-span bridge, the spatial finite element model considering each layer of the CST structure, connecting components, bridge, and subgrade is established and verified according to the theory of beam-rail interaction. The nonlinear resistance of materials between multilayer track structures is measured by experiments, while the temperature gradients of the bridge and CST are based on the long-term measured data. This study compares the force distribution rules of ballasted track and CST as respectively applied to a long span bridge. The effects of different damage conditions on CST structures are also discussed. The results show that the additional rail stress is small and the CST structure has a high safety factor under the measured temperature load. The rail expansion device can be cancelled when CST is adopted on the long span bridge. Beam end rotation caused by temperature gradient and vertical load will have a significant effect on the rail stress of CST. The additional flexure stress should be considered with the additional expansion stress simultaneously when the rail stress of CST requires to be checked. Both the maximum sliding friction coefficient of sliding layer and cracking condition of concrete plate should be considered to decide the arrangement of connecting components and the ultimate expansion span of the bridge when adopting CST.

• 한국지반신소재학회논문집
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• 제16권4호
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• pp.33-41
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• 2017

본 연구에서는 3차원 구조의 토목섬유인 지오셀을 사면 법면 보호공으로 설치 시 사면 지표면의 수평투수계수 증가에 따른 안전율 증가 효과에 대하여 분석하였다. 지오셀의 수평투수능력과 보강효과를 평가하기 위해 실내실험으로 각각 수평투수실험을 수행하였다. 지오셀을 설치한 지반이 무보강지반보다 수평투수계수가 증가되었으며, 다공율이 6.43%인 기존 지오셀(지오셀 B)보다 38.18%인 격자구조의 지오셀 A를 지반에 설치했을 때, 수평투수계수가 더 증가하는 것으로 나타났다. 사면안정해석 컴퓨터 프로그램인 Soilworks를 사용하여 실내실험 결과와 강우강도를 모델링한 성토사면에 적용 후 침투해석과 사면안정해석을 수행하였다. 사면안정해석 결과 강우시 지오셀 보강사면의 지하수위 상승 억제 및 지표의 강우 유출효과를 확인하였으며, 내부마찰각과 겉보기 점착력의 증가와 더불어 수평투수계수의 증가로 인하여 사면의 안전율이 증가하는 것으로 나타났다.

• Journal of Advanced Marine Engineering and Technology
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• 제37권6호
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• pp.638-643
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• 2013

유압시스템의 출력밀도를 높이기 위해 고압화, 대형화 되고 있으나, 유압동력 발생장치(HPU)를 구동할 때 110 dB(A) 정도의 높은 소음이 발생한다. 최근 산업안전규제 강화와 작업장 환경개선 요구 등으로 인하여 HPU의 소음저감을 위한 방안으로 실외나, 지하에 별도의 설치공간을 만들어 HPU를 이용하는 경우가 있었으나, 배관에서의 작동유 유동마찰로 인한 동력손실과 고장 났을 때 신속하게 대응하는데 문제가 있었다. 본 연구에서는 HPU의 동력변환 과정에서 필수적으로 발생되는 소음을 효과적으로 차폐시키면서 동력손실을 저감시키는 방음챔버(chamber)를 채용하여 소음특성을 개선하는 연구를 실험적으로 하였다.

• Tribology and Lubricants
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• 제36권4호
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• pp.244-252
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• 2020

Materials manufactured by powder metallurgy (PM) are widely used in various applications such as water pump, shock absorber, and airplane components due to the reduction in the cost and weight. In this study, tribological properties of carbon steel subjected by surface treatment were investigated. The main purpose is to increase the strength and improve the tribological properties by reducing pores that formed by PM. Moreover, the surface treatment was carried out at room and high temperatures (RT and HT). The surface roughness of the untreated (NON) and treated (AFTER) samples was measured. It was found that the surface roughness was reduced after both the RT AFTER and HT AFTER compared to RT NON sample. The tribological properties of the samples were performed against bearing steel ball under dry conditions. The friction coefficient of the RT NON samples was reduced by 22% and 56% RT AFTER and HT AFTER, respectively. The wear volume of the RT NON sample was also reduced by 43% and 87% RT AFTER and HT AFTER, respectively. Tribocorrosion tests were also performed and it was found that the surface of the RT AFTER, HT AFTER samples was less corroded compared to RT NON sample. The HT AFTER sample demonstrated a relatively higher corrosion potential in comparison with the RT AFTER samples. Hence, it was confirmed that after surface modification the surface roughness and hardness of the samples were significantly improved resulting in improvement in tribological and tribocorrosion behaviors of PM carbon steel.

• Advances in concrete construction
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• 제10권4호
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• pp.357-367
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• 2020

The impulse of this paper is to examine the influence of unsteady flow comprising of Eyring-Powell nanofluid over a stretched surface. This work aims to explore efficient transfer of heat in Eyring-Powell nanofluid with bio-convection. Nanofluids possess significant features that have aroused various investigators because of their utilization in industrial and nanotechnology. The influence of including motile microorganism is to stabilize the nanoparticle suspensions develop by the mixed influence of magnetic field and buoyancy force. This research paper reveals the detailed information about the linearly compressed Magnetohydrodynamics boundary layer flux of two dimensional Eyring-Powell nanofluid through disposed surface area due to the existence of microorganism with inclusion the influence of non- linear thermal radiation, energy activation and bio-convection. The liquid is likely to allow conduction and thickness of the liquid is supposed to show variation exponentially. By using appropriate similarity type transforms, the nonlinear PDE's are converted into dimensionless ODE's. The results of ODE's are finally concluded by employing (HAM) Homotopy Analysis approach. The influence of relevant parameters on concentration, temperature, velocity and motile microorganism density are studied by the use of graphs and tables. We acquire skin friction, local Nusselt and motil microorganism number for various parameters.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 1997년도 추계학술강연 및 발표대회 강연 및 발표논문 초록집
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• pp.7-7
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• 1997

During sintering of very porous green bodies, as obtained by compaction of hard powders - such as tungsten carbide or ceramics - or by injection moulding, important shrinkage occurs. Due to heterogeneous green density field, gravity effects, friction on the support, thermal gradients, etc., this shrinkage is often non-uniform, which' may induce significant shape changes. As the ratio of compact dimension to powder size is very high, the mechanics of continuum is relevant to model such phenomena. Thus numerical techniques, such as the finite element method can be used to simulate the sintering process and predict the final shape of the sintered part. Such type of simulation has much been developed in the last decade firstly for hot isostatic pressing and next for die compaction. Finite element modelling has been recently applied to free sintering. The simulation of sintering should be based on constitutive equations describing the thermo-mechanical behaviour of the material under any state of stress and any temperature which may arise within the sintering body. These equations can be drawn either from experimental data or from micromechanical models. The experiments usually consist in free sintering and sinter-forging tests. Indeed applying more complex loading conditions at high temperature under controlled atmosphere is delicate. Micromechanical models describe the constitutive behaviour of aggregates of spheres from the deformation of two-sphere contact either by viscous flow or grain boundary diffusion. Such models are not able to describe complex microstructure and mechanisms as observed in real materials but they can give some basic information on the formulation of constitutive equations. Practically both experimental and theoretical approaches can be coupled to identify the constitutive equations. Such procedure has been performed for modelling the sintering of compacts obtained by die pressing of a mixture of tungsten carbide and cobalt powders. The constitutive behaviour of this material during sintering has been described by a linear viscous constitutive model, whose functions have been fitted from results of free sintering and sinter-forging experiments. This model has next been introduced in ABAQUS finite element code to simulate the sintering of heterogeneous green compacts of various geometries at constant temperature. Examples of simulations are shown and compared with experiments.