• 제목/요약/키워드: Friction heating

검색결과 163건 처리시간 0.022초

Regularity and coupling correlation between acoustic emission and electromagnetic radiation during rock heating process

  • Kong, Biao;Wang, Enyuan;Li, Zenghua
    • Geomechanics and Engineering
    • /
    • 제15권5호
    • /
    • pp.1125-1133
    • /
    • 2018
  • Real-time characterization of the rock thermal deformation and fracture process provides guidance for detecting and evaluating thermal stability of rocks. In this paper, time -frequency characteristics of acoustic emission (AE) and electromagnetic radiation (EMR) signals were studied by conducting experiments during rock continuous heating. The coupling correlation between AE and EMR during rock thermal deformation and failure was analyzed, and the microcosmic mechanism of AE and EMR was theoretically analyzed. During rock continuous heating process, rocks simultaneously produce significant AE and EMR signals. These AE and EMR signals are, however, not completely synchronized, with the AE signals showing obvious fluctuation and the EMR signals increasing gradually. The sliding friction between the cracks is the main mechanism of EMR during the rock thermal deformation and fracture, and the AE is produced while the thermal cracks expanding. Both the EMR and AE monitoring methods can be applied to evaluate the thermal stability of rock in underground mines, although the mechanisms by which these signals generated are different.

금속사출성형을 위한 W-10wt.%Cu 분말의 제조에 관한 연구 (Fabrication of W-10wt.%Cu Powder for the Application of Metal Injection Molding)

  • 김순욱;손찬현;김영도;문인형
    • 한국분말재료학회지
    • /
    • 제8권4호
    • /
    • pp.245-252
    • /
    • 2001
  • Recent remarkable progress in the semiconductor industry has promoted smaller size of semiconductor chips and increased amounts of heat generation. So, the demand for a substrate material to meet both the characteristics of thermal expansion coefficient and heat radiation has been on the increase. Under such conditions, tungsten(W)-copper(Cu) has been proposed as materials to meet both of the above characteristics. In the present study, the W-10wt.%Cu powders were synthesised by the mixing and hydrogen reduction of the starting mixture materials such as W-Cu, $W-CuCl_2$and $WO_3-CuCl_2$ in order to obtain the full densification. The W-10wt.%Cu produced by hydrogen reduction showed the higher interparticle friction than the simple mixed W-10wt%Cu because of the W agglomerates. In the dilatometric analysis the W-10wt.%Cu prepared from the $W-CuCl_2$was largely shrank by heating up $1400^{\circ}C$ at the constant heating rate of $5^{\circ}C$/min. The possibility of application of metal injection molding (MIM) was also investigated for mass production of the complex shaped W-Cu parts in semiconductor devices. The relationship between the temperature of molding die and the pressure of injection molding was analyzed and the heating up stage of 120-$290^{\circ}C$ in the debinding process was controlled for the most suitable MIM condition.

  • PDF

유체마찰에너지를 이용한 풍력열발생조의 성능 분석 (Performance Analysis of the Wind Power Heat Generation Drum Using Fluid Frictional Energy)

  • Kim, Yeong-Jung;Yu, Yeong-Seon;Gang, Geum-Chun;Baek, Lee;Yun, Jin-Ha;Lee, Geon-Jung
    • Journal of Biosystems Engineering
    • /
    • 제26권3호
    • /
    • pp.263-270
    • /
    • 2001
  • This study was conducted in order to develop wind-water heating system where frictional heat is creased between the rotor and working fluid when they are rotating in the cylindrical heat generator. The wind-water heating system is composed of rotor, stator, working fluid, motor, inverter and heat generation tank. Instead of wind turbine, we have used an electrical motor of 30㎾ to rotate the rotor in this system. Two working fluids and six levels of rotor rpm were tested to quantify heat amounts generated by the system. Generally, as motor rpm goes up heat amount increases that we have expected. At the same rpm, viscous fluid showed up better performance than the water, generating more heat by 10$\^{C}$ difference. The greatest heat amount of 31,500kJ/h was obtained when the system constantly drained out the hot water of at the flow rate of 500ℓ/h. Power consumption rate of the motor was measured by thee phase electric power meter where the largest power consumption rate was 14㎾ when motor rpm was 600 and gained heat was 31,500kJ/h, that indicated total thermal efficiency of the wind power water heating system was 62%.

  • PDF

고분자물질 및 계면활성제의 유동마찰 저감 특성 비교 연구 (A Comparison Study on Flow-Friction Characteristic of Polymer Solution and Surfactant as Drag Reduction Additive)

  • 하재순;유재성;김성수;조성환;윤석만;엄재식
    • 대한설비공학회:학술대회논문집
    • /
    • 대한설비공학회 2009년도 하계학술발표대회 논문집
    • /
    • pp.863-868
    • /
    • 2009
  • The drag reduction(DR) for Betaine+Amin and Xantan Gum as kinds of surfactant and Polyacrylamide as kinds of polymer solution according to the fluid velocity, temperature and surfactant concentration were compared experimentally. For this study, two kinds of experimental apparatus for short time and long time measurement were established. Each experimental appratus was equipped with hot water storage tanks, pumps, testing pipe network, flowmeter, two pressure gauges and data logging system was built for them. Results showed that Betaine+Amin and Xanthan Gum as kinds of surfactant had appeared optimal DR around 200-500 ppm and their DR tended to be decreased when flow velocity increased but Polyacrylamide as kinds of polymer solution showed the opposite trend to be increased when flow velocity increased. The both of them showed above 40% DR in the case of better condition by the short term measurement. But Polyacrylamide as kinds of polymer solution showed more degradation than Betaine+Amin and Xanthan Gum as kinds of surfactant by the long term measurement. As a result, Betaine+Amin and Xanthan Gum as kinds of surfactant showed better materials to use to the district heating system.

  • PDF

Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 연구 (A Study on Flow Characteristics of PBK40 for Glass Lens Forming Process Simulation Using a Plate Heating Type)

  • 장성호;윤길상;신광호;이영민;정우철;강정진;정태성;김동식;허영무
    • 한국정밀공학회지
    • /
    • 제24권4호
    • /
    • pp.115-122
    • /
    • 2007
  • Recently, remarkable progress has been made in both technology and production of optical elements including aspheric lens. Especially, requirements for machining glass materials have been increasing in terms of limitation on using environment, flexibility of material selection and surface accuracy. In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP process was developed with an eye to mass production of precision optical glass parts by molding press. This GMP process can produce with precision and good repeatability special form lenses such as camera, video camera, aspheric lens for laser pickup, $f-\theta$ lens for laser printer and prism, and me glass parts including diffraction grating and V-grooved base. GMP process consist a succession of heating, forming, and cooling stage. In this study, as a fundamental study to develop molds for GMP used in fabrication of glass lens, we conducted a glass lens forming simulation. In prior to, to determine flow characteristics and coefficient of friction, a compression test and a compression farming simulation for PBK40, which is a material of glass lens, were conducted. Finally, using flow stress functions and coefficient of friction, a glass lens forming simulation was conducted.

마찰용접된 국산내열 강 (SUH3-SUS303 )의 시효열처리가 고온피로강도 및 파괴거동에 미치는 영향에 관한 연구 (The Effect of Aging Treatment on the High Temperature Fatigue Fracture Behavior of Friction Welded Domestic Heat Resisting Steels (SUH3-SUS 303))

  • 이규용;오세규
    • 수산해양기술연구
    • /
    • 제17권2호
    • /
    • pp.93-103
    • /
    • 1981
  • Si-Cr계 내열강 SUH3와 Cr-Ni계 stainless강 SUS 303 및 이들이 마찰용접재 SUH3-SUS303을 $1,060^{\circ}C$에서 용체화처리하고 다시 $700^{\circ}C$에서 10, 100시간 시효열처리한 각 시험편의 고온 피로강도에 대한 시효열처리의 효과를 알기 위하여 $700^{\circ}C$에서 고온 회전굽힘 피로시험을 하고 파약거동을 미시적으로 관찰하여 다음과 같은 결과를 얻었다. 1) SUH3재와 SUS303재의 최적마찰용접조건은 회전수 2420rpm, 마찰가압력 $8kg/mm^2$, 전 upset량 7mm(마찰가압시간 3sec, upset시간 2sec)이었다. 2) $700^{\circ}C$ 고온에서 장시간 이루어지는 고온피로시험에 있어, 용체화처리재의 S-N 곡선 경사부의 기울기가 가장 급하게 나타났다. 3) SUH3-SUS303 마찰용접재는 $1,060^{\circ}C$에서 1시간용체화 처리하고, $700^{\circ}C$에서 시효처리하는 경우 최적시효시간은 10시간이었다. 4) 10시간 시료재의 고온피로한도는 모재보다 SUH3은 75.4%, SUS303은 28.5% 높았으며, 용접재 SUH3-SUS303은 44.2% 정도 높았다. 100시간 시효재는 모재보다 SUH3은 64.91% SUS303은 30.4% 높았으며, SUH3-SUS303은 30.4% 높았으며, SUH3-SUS303은 36.6% 높았다. 5) 마찰용접재의 상온 및 고온의 피로파단은 모두 SUS303의 모재측에 발생하였으며, 용접면에서의 파단은 전혀 없었다. 6) SUS303재와 마찰용접재 SUH3-SUS303재의 크랙은 입내파양형이었으나 SUH3은 입계크랙의 전파로 파양한다.

  • PDF

Characteristics of Heat Transfer in the Channel with Twisted Tape

  • Ahn, Soo-Whan;Kang, Ho-Keun
    • International Journal of Air-Conditioning and Refrigeration
    • /
    • 제15권3호
    • /
    • pp.122-128
    • /
    • 2007
  • Heat transfer distributions and friction factors in square channels (3.0 ${\times}$ 3.0 cm) with twisted tape inserts and with twisted tape inserts plus interrupted ribs are respectively investigated. The rib height-to-channel hydraulic diameter ratio, $e/D_h$, is kept at 0.067 and test section length-to-hydraulic diameter ratio, $L/D_h$ is 30. The square ribs are arranged to follow the trace of the twisted tape and along the flow direction defined as axial interrupted ribs. The twisted tape is 0.1 mm thick carbon steel sheet with diameter of 2.8 cm, length of 90 cm, and 2.5 turns. Two heating conditions are investigated for test channels with twisted tape inserts and rib turbulators: (1) electric heat uniformly applied to four side walls of the square duct, and (2) electric heat uniformly applied to two opposite ribbed walls of the square channel. Results show that the twisted tape with interrupted ribs provides a higher overall heat transfer performance over the twisted tape with no ribs.

소수력 터빈용 기계평면시일의 표면마찰형상에 따른 접촉특성 해석에관한 연구 (A Study on Contact Characteristics of Mechanical Face Seals for a Hydro-power Turbine Depending on the Rubbing Surface Geometry)

  • 김청균
    • Tribology and Lubricants
    • /
    • 제22권3호
    • /
    • pp.119-126
    • /
    • 2006
  • In this paper, the contact behavior characteristics of a primary sealing components such as a seal ring and a seal seat has been presented for a small hydro-power turbine. Using the non-linear FEM analysis, the maximum temperature, the axial displacement, radial differences between a seal ring and a seal seat, and maximum contact normal stress have been analyzed for three optimized sealing profiles in which are designed based on the FEM analysis and Taguchi's experimental method. The three primary sealing profiles between a seal ring and a seal seat are strongly related to a leakage of a water for a hydro-power turbine and wear of a primary sealing component. The computed results show that the contact rubbing area between a seal ring and a seal seat is very important for reducing a friction heating and wear in a sealing gap, and increasing a contact normal stress in primary sealing components. Based on the FEM computation, models II and III in which have a small rubbing surface of seal rings show low dilatation of primary sealing components, and high normal contact stress between a seal ring and a seal seat. Thus, the FEM computed results recommend a short contacting width of a primary sealing component for reducing a leakage and thermal distortions, and expanding a seal life. This means that a conventional primary sealing component may be switched to a reduced sealing face of seal rings.

극지 운항 선박 Ice Belt Zone의 도장 사양 설계 연구 (A Study on Coating Performance Design for Ice Belt Zone of the Arctic Vessels)

  • 백윤호;박충서;소용신
    • 대한조선학회 특별논문집
    • /
    • 대한조선학회 2013년도 특별논문집
    • /
    • pp.66-72
    • /
    • 2013
  • The demand for an ice class ship is rising expected to rise according to the increase of energy consumption and the opening of arctic sea routes. Ice class ship should be designed to cope with the severe environmental conditions of arctic sea such as a high mechanical impact and abrasion damage, caused by pack ice, ice bergs and low temperature. The ice class ship hulls are coated with an anti-abrasion and low friction coating such as a solvent free epoxy or high solid-volume epoxy. These coatings require two-component heating pump and a high grade surface preparation. In this study, the coating performances for the arctic vessels, such as puncture absorbed energy, abrasive wear loss, friction coefficients and impact absorbed energy were evaluated. Based on this study, a proper coating performance specification for the arctic vessels was proposed and coating selection guideline in terms of coating performance and workability was also established.

  • PDF