• Title/Summary/Keyword: Friction characteristics

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Automatic System Development by Using Friction Force and Stiffness with Nonlinear Characteristic (비선형 마찰과 강성을 이용한 자동화 시스템 개발)

  • Lee, Jeong-Wook;Cho, Yong-Hee;Chang, Yong-Hoon;Kim, Jung-Ha
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1055-1063
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    • 2004
  • In this study, we developed an automatic veneer sorting system controlled by nonlinear friction and nonlinear stiffness. With these nonlinear characteristics, it was difficult to analysis and to control the system in the fast. However it is necessary to consider nonlinear characteristics to satisfy accurate and rapid control demand in these days. We used not only nonlinear friction but also nonlinear stiffness and combined both to control the system. An experimental device was designed with 4 AC servo-motors and 2 Sensors. Through a series of experiment, we found nonlinear friction characteristics among roller versus veneer and veneer versus veneer and nonlinear stiffness characteristics with stacked veneers. Finally, we showed that the proposed control algorithm was very effective for veneer sorting system with nonlinear friction and stiffness.

Friction Characteristics of automotive friction materials containing different metallic fibers against Al-MMC and cast iron disk specimens (자동차용 마찰재에 사용되는 금속섬유의 종류에 따른 마찰특성의 변화에 관한 연구)

  • Lee, Jin-Soo;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.255-264
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    • 1999
  • Friction characteristics of automotive friction materials containing different metallic fibers rubbing against Al-MMC and cast iron disk specimens have been studied. Friction materials containing aluminum, copper or low steel carbon fiber were tested. Friction tests were composed of three different phases to investigate the effect of temperature, pressure, speed, and drag time. The results showed that the friction material containing Al fibers has lower friction force and wear amount than the others with Cu or Steel fiber. On the other hand, the wear of friction material was severe in the case of using Al-MMC rotors. These results showed that the thermal decomposition of solid lubricants (and organic components), formation of transfer layer, and SiC particles in the AI-MMC rotor play crucial roles in determining the friction characteristics.

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The Characteristics of Friction in Direct Acting OHC Valve Train System (직접 구동형 OHC 밸브 트레인 시스템의 마찰 특성)

  • 한동철;조명래
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.23-27
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    • 1998
  • The characteristics of friction in direct acting OHC vane train system have been investigated by the comparison of experimental and theoretical results. A modified friction model was presented to calculate the friction force at cam/tappet contact. A simple experimental system was evaluated to measure the friction force and the camshaft driving torque. The friction force was measured by using the dynamic loadcell. Good agreement was found between theoretical and experimental results in friction force, but there was a little difference in driving torque.

Effect of Humidity on Friction Characteristics of Automotive Friction Materials

  • Kim, Seong-Jin;Lee, Jae-Young;Jang, Ho
    • KSTLE International Journal
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    • v.2 no.2
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    • pp.150-153
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    • 2001
  • The effects of humidity on friction performance of automotive brake materials were studied using a pad-on-disk type friction tester. Three different friction materials based on a simple formulation were investigated by changing the solid lubricant graphite, MoS$_2$, and Sb$_2$S$_3$. Friction materials without solid lubricants were also examined to study the effect of other ingredients in the matrix on humidity. The friction material containing graphite was strongly affected by the humidity showing lower friction coefficient at high humidity level than other conditions. On the other hand, the friction material containing MoS$_2$exhibited higher friction coefficient at initial stage under high humidity level. The friction material without solid lubricant or with Sb$_2$S$_3$ was not affected by humidity conditions. However, the friction material containing barite showed strong speed dependence.

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Study of Friction Charactedstics of Non-asbestos Organic (NAO) and Semi-metallic Brake Pads During Automotive Braking (자동차 제동시 나타나는 마찰재의 마찰 특성에 관한 연구 (II. 비석면계 유기질 (Non-asbestos Organic) 마찰재와 반금속 (Semi-metallic) 마찰재의 마찰 특성 비교))

  • Kim, Seong-Jin;Jang, Ho
    • Tribology and Lubricants
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    • v.13 no.3
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    • pp.10-19
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    • 1997
  • Frictional characteristics of two different types of automotive friction materials were studied. They were non-asbestos organic and semi-metallic friction materials. The two friction materials were tested using an inertial brake dynamometer to investigate friction stability, rooster tailing phenomena, temperature change during drags and stops. Results show that the level of the friction force is strong functions of time, temperature, and speed regardless of the type of friction materials. In particular, rooster tailing effects are pronounced in the case of semi-metallic friction materials compared to non-asbestos organic friction materials. The phenomena appear strongly dependent on raw materials contained in the friction materials.

An Experimental Study on Friction Characteristics in Pre-Coated Sheet Metal Forming (피복된 판재의 성형에서 마찰특성에 관한 연구)

  • 김호윤;최철현;배원병
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.57-62
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    • 2000
  • An experimental study has been performed to investigate friction characteristics of pre-coated metals widely used in domestic appliances. Seven-coated sheet metals are tested by using three friction mechanism such as straight pulling, frictionless roller, and non-rotational roller with three kinds of cylindrical rollers. In this experiment, effects of friction mechanism, blank thickness, and roller diameter on friction coefficient, surface roughness, and scoring factor have been investigated From the experimental results, it has been found that tested pre-coated sheet metals have low friction coefficients ($\mu$ = 0.15~0.20) because films coated on sheets take a role of lubricants. Friction coefficients of pre-coated metals decrease with increasing roller-diameters. Surface of pre-coated metals can be improved by decreasing the blank thickness

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Experimental Study on Frictional Characteristics of Sheet Metal Forming (박판성형 마찰특성의 실험적 연구)

  • 금영탁;이봉현;차지혜
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.54-57
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    • 2002
  • In order to find the effect of lubricant viscosity, sheet surface roughness, tool geometry, and forming speed on the frictional characteristics in sheet metal forming, a sheet metal friction tester was designed and manufactured and friction tests of various sheets were performed. Friction test results showed that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extreme1y low or high, the friction coefficient is high. As punch comer radius and punch speed are bigger, the value of friction coefficient is smaller. The sensitivity of friction coefficient is mainly governed by lubricant viscosity and sheet surface roughness.

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A Proposal of Wheel/Rail Contact Model for Friction Control

  • Matsumoto Kosuke;Suda Yoshihiro;Komine Hisanao;Nakai Takuji;Tomeoka Masao;Shimizu Kunihito;Tanimoto Masuhisa;Kishimoto Yasushi;Fujii Takashi
    • Journal of Mechanical Science and Technology
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    • v.19 no.spc1
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    • pp.437-443
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    • 2005
  • Controlling the friction between wheel and rail is direct and very effective measures to improve the curving performances of railway trucks, because the curving performances depend much on friction characteristics. Authors have proposed a method, 'friction control', which utilizes friction modifier ($KELTRACK^{TM}$ HPF) with onboard spraying system. With the method, not only friction coefficient, but also friction characteristics can be controlled as expected. In this study, MBD simulation is very valuable tool to foresee the effect of the control in advance of experiment with real car. And the creep characteristics of wheel/rail contact with the friction modifier takes very important role in the simulation. In this paper, authors propose a theoretical model of wheel/rail contact condition considering the creep characteristics of friction modifier, which is derived the application of principle tribological theories.

A Study on Frictional Characteristics and Polishing Result of SiO2 Slurry in CMP (CMP시 SiO2 슬러리의 마찰 특성과 연마결과에 관한 연구)

  • Lee Hyunseop;Park Boumyoung;Seo Heondeok;Jung Jaewoo;Jeong Sukhoon;Jeong Haedo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.983-989
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    • 2005
  • The effects of mechanical parameters on the characteristics of chemical mechanical polishing(CMP) can be directly evaluated by friction force. The piezoelectric quartz sensor for friction force measurement was installed, and friction force could be detected during CMP process. Furthermore, friction energy can be calculated by multiplying relative velocity by integration of the friction force throughout the polishing time. $SiO_2$ slurry for interlayer dielectric(ILD) CMP was used in this experiment to consider the relation of frictional characteristics and polishing results. From this experiment, it is proven that the friction energy is an essential factor of removal rate. Also, the friction force is related to removal amount per unit length(dH/ds) and friction energy has corelation to the removal rate(dH/dt) and process temporature. Moreover, within wafer non-unifornity(WIWNU) is related to coefficient of friction because of the mechanical moment equilibrium. Therefore, the prediction of polishing result would be possible by measuring friction force.

An Experimental Study on the Frictional characteristics of Rubbers (고무류의 마찰특성에 관한 실험적 연구)

  • 천길정;이동환;오성모;이봉구;김완두
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.144-148
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    • 1998
  • Using a test apparatus developed Lrt the laboratory, frictional characteristics of natural rubbers have been analyzed by experimental study. Friction coefficient has been calculated from the measured normal force and friction force under various speeds, loads, and temperatures. The relations between the various operating conditions and friction coefficients have been verified. Especially, drag friction due to the visco-elastic behavior of the rubber has been observed in this analysis.

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