• 한국재료학회지
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• 제19권8호
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• pp.437-442
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• 2009

This paper describes an improved strategy for controlling the adhesion force using both the antiadhesion and adhesion layers for a successful large-area transfer process. An MPTMS (3-mercaptopropyltrimethoxysilane) monolayer as an adhesion layer for Au/Pd thin films was deposited on Si substrates by vapor self assembly monolayer (VSAM) method. Contact angle, surface energy, film thickness, friction force, and roughness were considered for finding the optimized conditions. The sputtered Au/Pd ($\sim$17 nm) layer on the PDMS stamp without the anti-adhesion layer showed poor transfer results due to the high adhesion between sputtered Au/Pd and PDMS. In order to reduce the adhesion between Au/Pd and PDMS, an anti-adhesion monolayer was coated on the PDMS stamp using FOTS (perfluorooctyltrichlorosilane) after $O_2$ plasma treatment. The transfer process with the anti-adhesion layer gave good transfer results over a large area (20 mm $\times$ 20 mm) without pattern loss or distortion. To investigate the applied pressure effect, the PDMS stamp was sandwiched after 90$^{\circ}$ rotation on the MPTMS-coated patterned Si substrate with 1-${\mu}m$ depth. The sputtered Au/Pd was transferred onto the contact area, making square metal patterns on the top of the patterned Si structures. Applying low pressure helped to remove voids and to make conformal contact; however, high pressure yielded irregular transfer results due to PDMS stamp deformation. One of key parameters to success of this transfer process is the controllability of the adhesion force between the stamp and the target substrate. This technique offers high reliability during the transfer process, which suggests a potential building method for future functional structures.

• 한국재료학회지
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• 제20권8호
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• pp.444-449
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• 2010

Transparent ceramics are used in new technology because of their excellent mechanical properties over glasses. Transparent ceramics are nowadays widely used in armor, laser windows, and in high temperature applications. Silicon nitride ceramics have excellent mechanical properties and if transparent silicon nitride is fabricated, it can be widely used. h-BN has a lubricating property and is ductile. Therefore, adding h-BN to silicon nitride ceramics gives a lubricating property and is also machinable. Translucent silicon nitride was fabricated by hot-press sintering (HPS) and 57% transmittance was observed in the near infrared region. A higher wt. % of h-BN in silicon nitride ceramics does not favor transparency. The optical, mechanical, and tribological properties of BN dispersed polycrystalline $Si_3N_4$ ceramics were affected by the density, ${\alpha}:{\beta}$-phase ratio, and content of h-BN in sintered ceramics. The hot pressed samples were prepared from the mixture of $\alpha-Si_3N_4$, AlN, MgO, and h-BN at $1850^{\circ}C$. The composite contained from 0.25 to 2 wt. % BN powder with sintering aids (9% AlN + 3% MgO). A maximum transmittance of 57% was achieved for the 0.25 wt. % BN doped $Si_3N_4$ ceramics. Fracture toughness increased and wear volume and the friction coefficient decreased with an increase in BN content. The properties such as transmittance, density, hardness, and flexural strength decreased with an increase in content of h-BN in silicon nitride ceramics.

• 한국전자통신학회논문지
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• 제15권2호
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• pp.313-318
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• 2020

300도 이상의 높은 용융점을 갖는 소위 엔지니어링 플라스틱은 기구적인 강성과 내화학성 및 마찰 및 마모성능이 우수하여 여러 산업에서 금속을 대체하는 소재로 각광받고 있다. 본 연구에서는 용융적층모델링 공법을 기반으로 하는 3D 프린터에서 높은 용융점을 갖는 엔지니어링 플라스틱을 조형할 수 있도록 방열특성이 우수한 3D 프린터 nozzle부의 구조를 설계하고 이를 해석적으로 검증하였다. 높은 온도로 가열되는 heat block과 필라멘트가 이송되는 nozzle상부 간의 단열 및 신속한 냉각을 위하여, 열전도계수가 낮은 열차단부(heat brake부)를 2중으로 구성하였고, 열차단부에 생성되는 열이 냉각핀을 통해 대기에 의해 냉각되는 구조를 적용하였다. 개선된 nozzle부 구조설계를 통해 종래 3D 프린터의 BCnozzle과 비교할 때, heat sink부에서의 온도를 50% 가량 낮출 수 있었으며, heat block에 직접적으로 연결된 heat brake부 최종단의 정상상태 온도를 14% 가량 낮출 수 있었다.

• Nuclear Engineering and Technology
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• 제48권1호
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• pp.164-168
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• 2016

Lean duplex stainless steels with 0.087 wt.% gadolinium (Gd) were inert arc-melted and cast in molds of size $10mm{\times}10mm{\times}20mm$. The micro-hardnesses of the rolling direction (RD), transverse direction (TD) and short transverse (ST) direction were $258.5H_V$, $292.3H_V$, and $314.7H_V$, respectively. A 33% cold rolled specimen had the crystallographic texture that (100) pole was mainly concentrated to the normal direction (ND) and (110) pole was concentrated in the center of ND and RD. The corrosion potential and corrosion rate in artificial seawater and $0.1M\;H_2SO_4$ solution were in the range of $105.6-221.6mV_{SHE}$, $0.59-1.06mA/cm^2$, and $4.75-8.25mV_{SHE}$, $0.69-1.68mA/cm^2$, respectively. The friction coefficient and wear loss of the 0.087 w/o Gd-lean duplex stainless steels in artificial seawater were about 67% and 65% lower than in air, whereas the wear efficiency was 22% higher. The corrosion and wear behaviors of the 0.087 w/o Gd-lean duplex stainless steels significantly depended on the Gd phases.

• 한국표면공학회지
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• 제52권6호
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• pp.316-320
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• 2019

The effect of boronizing on mechanical properties including wear behavior and hardness of Inconel 625 superalloy were investigated. The cross-section observation demonstrated that boronized samples were composed of multi-phase boride layer (Cr_xB_x, Ni₂B), diffusion layer, and substrate. The boride and diffusion layers were increased with increasing treatment temperature and holding time. However, Cr_xB_x layer was partially peeled off when it treated 1000℃. Subsequently, boride layer was completely separated from substrate with increasing temperature and time. A partial peeling of Cr_xB_x layer is not noticeably degraded mechanical properties. In particular, friction coefficient and wear resistance were enhanced in lack of Cr_xB_x phase. Therefore, these results suggest that a Ni₂B phase mainly contribute to wear behavior on boronized Inconel 625 superalloy.

• Korea-Australia Rheology Journal
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• 제12권1호
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• pp.55-67
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• 2000

In this paper, an experimental study of the rheological behavior of granular flow in a new type of storage silo is presented. The main characteristic of the new design is a hexagonal shape chosen with the objective of minimizing the stresses applied to the stored grains, and to reduce grain damage during the filling and emptying processes. Measurements of stress distribution and flow patterns are shown for a variety of granular materials. Because of the design of the silo, the granular material adopts its natural rest angle at all times eliminating collisional stresses and impacts between grains. A homogeneous, low friction flow is naturally achieved which provides a controlled stress distribution throughout the silo during filling and emptying. Secondary dynamic stresses, which are responsible for wall failure in conventional silos of the vertical type, are completely eliminated. A comparison between the two geometries is presented with data obtained for these silos and a number of granular materials. The discharge pattern inhibits powder formation in the silo and the filling system virtually eliminates unwanted material packing. Finally, notwithstanding the rheological advantages of this new design, the hexagonal cells that constitute the silo have many other advantages, such as the possible use of solar energy to control the humidity inside them. The cell type design allows for versatile storage capabilities and the elevation above the ground provides unlimited transportation facilities during emptying.

• Geomechanics and Engineering
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• 제18권4호
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• pp.427-437
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• 2019

Waste materials are being produced in huge quantities globally, and the usual practice is to dump them into legal or illegal landfills. Recycled tiles (RT) are being used in soil stabilisation which is considered as sustainable solution to reduce the amount of waste and solve the geotechnical problems. Although the stabilisation of soil using RT improved the soil properties, it could not achieve the standard values required for construction. Thus, this study uses 20% RT together with low cement content (2%) to stabilise soft soil. Series of consolidated undrained triaxial compression tests were conducted on untreated and RT-cement treated samples. Each test was performed at 7, 14, and 28 days curing period and 50, 100, and 200 kPa confining pressures. The results revealed an improvement in the undrained shear strength parameters (cohesion and internal frication angle) of treated specimens compared to the untreated ones. The cohesion and friction angle of the treated samples were increased with the increase in curing time and confining pressure. The peak deviator stress of treated samples increases with the increment of either the effective confining pressures or the curing period. Microstructural and chemical tests were performed on both untreated and RT-cement treated samples, which included field emission scanning electron microscopic (FESEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and energy dispersive X-ray spectrometer (EDX). The results indicated the formation of cementation compounds such as calcium aluminium hydrate (C-A-H) within the treated samples. Consequently, the newly formed compounds were responsible for the improvement observed in the results of the triaxial tests. This research promotes the utilisation of RT to reduce the amount of cement used in soil stabilisation for cleaner planet and sustainable environment.

• The Journal of Advanced Prosthodontics
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• 제13권1호
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• pp.12-23
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• 2021

Purpose. The aim of the study was to compare the lingualized implant placement creating a buccal cantilever with prosthetic-driven implant placement exhibiting excessive crown-to-implant ratio. Materials and Methods. Based on patient's CT scan data, two finite element models were created. Both models were composed of the severely resorbed posterior mandible with first premolar and second molar and missing second premolar and first molar, a two-unit prosthesis supported by two implants. The differences were in implants position and crown-to-implant ratio; lingualized implants creating lingually overcontoured prosthesis (Model CP2) and prosthetic-driven implants creating an excessive crown-to-implant ratio (Model PD2). A screw preload of 466.4 N and a buccal occlusal load of 262 N were applied. The contacts between the implant components were set to a frictional contact with a friction coefficient of 0.3. The maximum von Mises stress and strain and maximum equivalent plastic strain were analyzed and compared, as well as volumes of the materials under specified stress and strain ranges. Results. The results revealed that the highest maximum von Mises stress in each model was 1091 MPa for CP2 and 1085 MPa for PD2. In the cortical bone, CP2 showed a lower peak stress and a similar peak strain. Besides, volume calculation confirmed that CP2 presented lower volumes undergoing stress and strain. The stresses in implant components were slightly lower in value in PD2. However, CP2 exhibited a noticeably higher plastic strain. CONCLUSION. Prosthetic-driven implant placement might biomechanically be more advantageous than bone quantity-based implant placement that creates a buccal cantilever.

• 한국지반환경공학회 논문집
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• 제12권8호
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• pp.39-50
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• 2011

흙막이 가시설 공사에 사용되는 H-pile은 철거의 어려움으로 공사 완료 후 그대로 지중에 사장되거나 사용 후 인발된다. 이때 H-pile 외부에 공동이 있을 경우 지반 변형을 일으키게 된다. 본 연구의 목적은 H-pile을 이용한 흙막이 구조물 조성 시 천공 후 공동 충진을 용이하게 할 수 있고, H-pile 회수 시 마찰을 최소화하는 채움재 개발에 있다. 일차시험에서는 연구 목적을 만족하는 배합비를 선정하기 위해 수행되었고, 이차시험에서는 사용재료와 철판의 전단시험으로 인발 시 적용성을, 압밀시험을 통해 공동 충진 시 적용성을 평가하였다. 시험결과 유동화 채움재로서 우수한 성질을 보이는 배합은 벤토나이트를 기준으로 물 350%~450%, 시멘트 70%~100%, 모래 70%~100%가 포함된 배합으로 나타났다.

• Composites Research
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• 제33권6호
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• pp.390-394
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• 2020

탄소섬유 스프레드 토우를 제조하는 과정에서 섬유 손상이 발생하며, 이는 스프레딩 과정에서 장비와 섬유 사이 혹은 섬유 간의 마찰로 발생한다. 이로 인해, 재료 및 장비조건에 따라 프로세스 성능에 차이가 발생하고, 제품 물성이 하락한다. 섬유 손상을 최소화하는 것은 스프레드 토우를 제조하는 공정에서 반드시 고려되어야 한다. 본 연구에서는 공기를 이용한 탄소섬유 스프레딩 공정에서 탄소섬유의 필라멘트 수와 사이징 함량, 탄소섬유토우 스프레딩 장비의 공정 변수(초기섬유장력, 열풍온도, 진공압력)를 달리하여 스프레드 토우의 공정성능 변화를 관찰하였다. 탄소섬유 품종에 따른 조건 별 최적조건에서 제조된 샘플을 이용해 인장강도를 평가하여, 탄소섬유의 손상에 따른 기계적 물성 감소를 확인하였다.