• Journal of the Korean Society for Precision Engineering
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• v.21 no.4
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• pp.64-71
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• 2004

The growing need for higher precision and productivity in manufacturing industry has lead to an increased interest in computer numerical control (CNC) systems. It is well known fact that the cross-coupling controller (CCC) is an effective method for contouring applications. In this paper, a multi-axis contour error controller (CEC) based on a contour error vector using parametric curve interpolator is introduced. The contour error vector is a vector from the actual tool position to the nearest point on the desired path. The contour error vector is the closest error model to the contour error. The simulation results show that the CEC is more accurate than the conventional CCC for a biaxial motion system. In addition, the experimental results on 3-axis motion system show that the CEC is simply applied to 3-axis motions and contouring accuracy is significantly improved.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.1003-1006
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• 2002

In machining free-form curves with a machine tool equipped with parallel device, improving contouring accuracy is very important. In this paper, we present contouring control algorithm far parallel machine tool. The relation between the error in Joint space and the error in catesian space is evaluated, and we estimate contouring error vector which efficiently determines the variable gains for the cross coupled control. To show the validity of the algorithm, the contouring control is simulated for free form contour trajectory in cubic parallel machine tool model.

• Journal of Computational Design and Engineering
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• v.2 no.4
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• pp.261-267
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• 2015

Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.11
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• pp.45-51
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• 1995

In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.94-99
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• 2002

Increasing demands on precision machining of 3D free-form surface have necessitated the tool smoothly varying feedrates. This paper presents on of algorithm for adaptive feedrate on NURBS curve. Since the algorithm for calculating variable feedrate depends on the curvature of curve, it permits to get constant material tool can be protected un terms of tool chipping vibration, etc.

• 제어로봇시스템학회:학술대회논문집
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• 1990.10a
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• pp.190-193
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• 1990

Die finishing (polishing and lapping) after NC machining is characterized as one bottleneck process for reducing lead time. For automation of this typical manual work, a flexible polishing tool system using industrial robot has been developed. This tool system has three principal functions in order to achieve reduction of waviness, 3 D.O.F. compliance and constant pressure structure. This polishing tool shows that adaptability to free form surface is increased and programmability to various areas of die surface is also acquired.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.713-718
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• 1994

Voronoi diagrams for closed shapes have many practical applications, ranging from numerical control machining to mesh generation. Shape offset based on Voronoi diagram avoids the topological problems encountered in traditional offsetting algorithms. In this paper, we propose a procedure for generating a Voronoi diagram and an exact offset for planar curve. A planer curve can be defined by free-form curve segements. The procedure consists of three steps : 1) segmentation by minimum curvature, 2) construction of Voronoi diagram, and 2) generation of the exact offset.

• Korean Journal of Computational Design and Engineering
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• v.10 no.6
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• pp.455-464
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• 2005

This paper discusses the methods of computing tool-paths for machining free-form surfaces on 3-axis CNC machines in die and mould making. In computational view this paper describes the characteristics and issues of the geometric information and the shape, which make computing tool-paths difficult. Important points that should be considered in devising a computing method are also discussed. A newly implemented method is explained and compared with an old method for a commercial CAM system. The implemented method is used in a commercial CAM system and the computing time for an example is presented.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.227-232
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• 2002

This paper presents an algorithm for general 2D and 3D NURBS interpolation and deals with command generation for 3 axes milling machining, including the feedrate control in order to meet two limitations, a geometrical accuracy and a dynamic restriction. Both of the maximum chordal error and the maximum acceleration specified by machine parameter lead to limit the allowable feedrate on the curvature of NURBS tool path. So, motion commands at every sampling time are continuously generated by those two limitations and programmed feedrate. Simulation results of interpolating several NURBS curves show that proposed NURBS algorithm is favorable in the machining free-form curve

• Journal of the Korean Society for Precision Engineering
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• v.17 no.12
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• pp.115-120
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• 2000

Increasing demands on precision machining of free-form surface have necessitated that the tool to move not only position error as small as possible, but also with smoothly varying feedrates. This paper presents new algorithm for high precision 3D(3-dimensional) NURBS(Non-Uniform Rational B-Spline) interpolation in the reference-pulse technique. Based o the minimum path error strategy, interpolation algorithm was designed to follow the NURBS curve. Using this algorithm a real-time 3D NURBS interpolator was developed in software. The algorithm implemented in a PC showed promising results in interpolation error and speed performance. It is expected that this can be applied to the CNC systems for the high precision machining of complex shapes.