• Title/Summary/Keyword: Frame Stress

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Fatigue life evaluation of Electric Car Bogie Frame (전동차 대차 프레임의 피로수명 평가)

  • Seo, Jung-Won;Kwon, Sung-Tae;Kim, Jeong-Guk
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1517-1522
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    • 2007
  • Bogie frame of the electric car is an important structural member for the support of vehicle loading. In general, more than 25 years' durability is necessary. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. F.E. analysis of bogie frame was performed to find locations for attaching strain gage and to estimate static stress. Dynamic stress were measured by using strain gage in order to evaluate the structural integrity of the bogie frame.

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Betterment of The Tractor Frame Design Applying Computation Mechanics Approach

  • Koike, Masayuki
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1212-1221
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    • 1993
  • The shape optimization procedure applying finite element method was carried out for the specific purpose of analysis of a tractor chassis frame. Minimization of the mass as an objective function is executed under multiple constrained conditions of nodal displacements and stresses. The optimization process executions were succeeded in converging into single optimum solution. Although mass reduction and stress alleviation were attained by 40% and 26 to 24% respectively , the geometry of the shape is so complicated for fabrication that the refinement of the geometry is of necessity.

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A Study on Stability Hanging Guide Frame used in Floating Crane (해상 Crane용 Guide Frame의 안정성에 관한 연구)

  • 장동일;민인기
    • Journal of the Korean Society of Safety
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    • v.14 no.1
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    • pp.33-40
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    • 1999
  • In this paper, a damaged example of hanging guide frame used in the lifting of shore protection caisson was investigated. An examination of the stress and stability of members was carried out by structural analysis and the causes of damages was investigated. The stability analysis considering local and global stress buckling was performed. As a result of stability analysis. the first structure was unstable structure. Therefore improved structure was examined and the best effective methodology was the reassignment of wire.

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A Study on the Development of Stress Tolerant Structural Systems in the Frame of Built-up Greenhouses (내재해형 조립 비닐하우스 골조 구조시스템 개발 연구)

  • Han, Duckjeon;Shim, Jongseok
    • Journal of the Korean Institute of Rural Architecture
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    • v.18 no.2
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    • pp.11-18
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    • 2016
  • The collapsing accidents of greenhouse frames have been increased yearly due to strong wind and heavy snow, but as it was, there were few studies about the structural safety of greenhouses. Therefore, this study was carried out to develop the stress tolerant structural frame systems in built-up greenhouses. The vertical loading experiment of developed scale models were implemented and the developed types of models were simulated by 3-D analysis program in this study. These types of models, which are existing type and honeycomb type, in arch and standard style frames were classified. As a result of this study, it was verified that the honeycomb type model of arch style frame is better than the existing type model of it in stress resistance against snow load and wind load.

A Coarse Mesh Model for Numerical Analysis of Lead Frame Deformation Due to Blanking Residual Stress (블랭킹 잔류응력에 의한 리드프레임 변형 수치해석을 위한 대격자 모델)

  • Kim Yong Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.133-138
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    • 2005
  • The deformation of sheet metal due to the residual stress during blanking or piercing process, is numerically simulated by means of a commercial finite element code. Two dimensional plain strain problem is solved and then its result is applied to the deformation analysis of the lead frame. The plain strain element is applied to the 2D problem to observe the Von Mises equivalent stress concentration at the both shearing edges. As the punch penetrates into the sheet material, the stress concentration generated on both edges is getting increased to be the shearing surface. The limits of the punching depth applied to the simulation is 16% and 24% of the sheet thickness for the plain strain element and the hexahedral element, respectively. The hexahedral element and the limit of punching depth were applied to the deformation analysis of the lead frame for the blanking process. The FEM results for the lead deformation were very good agreement with the experimental ones. This paper shows that the coarse mesh has enabled to analyze the lead deformation generated due to the blanking mechanism. This simple approach to save the calculation time will be very effective to the design of the blanking tools in industries.

The Application of Electropolishing for Removing Burrs and Residual Stress of Stamping Leadframe (스탬핑 리드프레임의 버와 잔류응력 제거를 위한 전해연마의 적용)

  • 신영의;김헌희;김경섭;코조후지모토;김종민
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.3
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    • pp.19-24
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    • 2001
  • The lead frame, which is principal material used in semiconductor packaging, is required to be microscopic in leads and pitches to cope with miniaturization, thin film, large scale integrated. In addition, it is indispensable to eliminate residual stress and burrs occurring at manufacturing lead frames This thesis applied electrolytic abrasion in order to remove burrs and residual stress created during the stamp process. Electrolytic abrasion removed the burrs on the surface of lead frame. Removal of residual stress highly depends on the types of electrolyte solution. In case of perchloric system, electrolytic abrasion removed 23% of residual stress. Through removal of burrs and reducing residual stress, the reliability of lead frame was substantially improved.

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Numerical models for stress analysis of non-uniform corroded tubular members under compression

  • Chinh, Vu Dan;Nguyen, Ha Thi Thu
    • Structural Engineering and Mechanics
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    • v.84 no.4
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    • pp.517-530
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    • 2022
  • In re-assessing the Jacket-type fixed steel structures, the current standards often allow the simplicity of corrosion sections using local buckling or equivalent section approach to applying empirical formulae of frame stress and resistance analyses. However, those approaches can lead to significant errors for non-uniform corroded frames in a specific area, including force distribution, stress, and allowable strength of the tubular section, compared to the actual cases. This paper investigates a suitable approach to determine the actual stress on non-uniform corroded tubular frames under compression through the non-linear ABAQUS model by considering the effect of large deformation on the frame axis and the frame section. There are 3 scenarios of interest. In the 1st and 2nd scenarios with simple corrosion cases, the stress ratios using the numerical model and theoretical formulae correspond to the calculation of allowable strength reduction ratios in standards. However, scenario 3, which describes non-uniform corroded sections based on survey data, provides considerable differences in results. Therefore, it proves the reliable and effective results when using this method to analyze the resistance of the actual corroded section in the Jacket platforms.

Static analysis of eddy current brake′s frame for design evaluation (와전류 제동장치 프레임 설계검토를 위한 강도해석)

  • Chung, Kyung-Ryul;W. Mantsch
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.317.1-317
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    • 2002
  • In this paper, static analysis of eddy current brake′s frame, which is one of key structural components of brake system for high speed train, was performed in order to evaluate the design by computer simulation. Calculation was carried out in general for the driving modes "braking" and "frame in upper position(brakes inactive)". Several yield stress load cases and fatigue load cases were analysed fur each of the driving modes. (omitted)

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Stress Analysis of Semi-Rigid Frame (부분 강절 골조의 응력 해석)

  • 김선혜;김순철;이수곤
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.10a
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    • pp.306-313
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    • 1998
  • Contrary to reinforced concrete frames, the beams or girders found in actual steel frames are neither hinged nor fixed at their ends. Instead, they are usually restrained by the columns to which they are attached. Here in this paper, common finite element program for plane frame stress analysis is improved by including the effect of partial fixities of the girder ends. To include the effect of partial fixities of the girder ends, Kim's modified slope-deflection equation is adopted. The stress analysis results obtained by this proposed method are then compared with Kim's example. Finally, method of choosing the most economic girder section for a multi-story frame is suggested through the examples.

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Light-weight Design of Automotive AA6061 Rear Sub-frame Based on CAE Simulation (CAE 해석을 이용한 자동차용 AA6061 리어 서브-프레임의 경량화 설계)

  • Kim, Kee-Joo;Lim, Jong-Han;Park, Jun-Hyub;Choi, Byung-Ik;Lee, Jae-Woong;Kim, Yoon-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.77-82
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    • 2012
  • It is well known that the targeted fuel efficiency could only be achieved by more than 40% reduction of the vehicle weight through improved design and extensive utilization of lightweight materials. In order to obtain the goal of the weight reduction of automobiles, the researches about lighter and stronger rear sub-frame have been studied without sacrificing the safety of rear sub-frame. In this study, the weight reduction design process of rear sub-frame could be proposed based on the variation of von-Mises stress contour by substituting an AA6061 (aluminum 6061 alloy) having tensile strength of 310 MPa grade instead of SAPH440 steels. In addition, the stress ratio variations (stress over fatigue limit) of the rear sub-frame were examined and compared carefully. It could be reached that this approach method could be well established and be contributed for light-weight design guide and the optimum design conditions of the automotive rear sub-frame development.