• Title/Summary/Keyword: Fracture structure

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Dynamic Recrystallization Effect on the Fracture Toughness of Al7050 Extruded Components (동적 재결정에 따른 Al7050 압출재의 파괴인성 변화)

  • J. W. Choi;Y. H. Jung;J. I. Son;B. G. Cheon;J. G. Kim
    • Transactions of Materials Processing
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    • v.33 no.5
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    • pp.315-321
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    • 2024
  • Although achieving a high fracture toughness is essential for designing reliable aircraft components using aluminum alloys, only a limited number of studies have discussed the relationship between microstructure and fracture toughness. Therefore, in this study, the effects of dynamic recrystallization on the fracture toughness of Al7050 extruded alloy were investigated. Because of the temperature deviation in the extruded large component, incomplete dynamic recrystallization (DRX) occurred that results into the higher Kernel average misorientation (KAM) and sub-grain structure fraction compare with the complete DRX region. Although incomplete DRX changes KAM and sub-grain fraction, the strength and ductility difference between complete and incomplete DRX regions are not in big difference. The accumulated KAM reduces the plastic zone size, and both cleavage and a lower micro-void fraction are observed in the incomplete DRX region. Based on the different fracture behavior from different DRX behavior, the fracture toughness of the incomplete DRX is lower than that of the complete DRX region. This result implies how a different DRX behavior from temperature variation affects to the fracture toughness of high-strength aluminum alloys.

Models for Relative Density and Compressive Strength of Open-Cell Ceramics with Hollow Struts (공동골격을 가진 개방셀 세라믹스의 상대밀도와 압축강도 모델)

  • 정한남;현상훈
    • Journal of the Korean Ceramic Society
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    • v.34 no.11
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    • pp.1139-1150
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    • 1997
  • A model for predicting the relative density and the compressive strength of open-cell ceramics with three-dimensional network structure was proposed through the interpretation of their macrostructure and fracture mechanics. The equation predicting the relative density was derived under the assumption that the open-cell structure was a periodic array of the tetrakaidecahedron unit cell consisting of cylindrical struts containing the internal hollow with the shape of a triangular prism. The model for compressive strength of open-cell ceramics with the hollow strut was also developed by modifying conventional model which based on fracture behavior of them subjected to the compressive stress. Both the relative density and the compressive strength were expressed in terms of the ratio of the strut diameter to the length together with the ratio of the hollow size to the strut diameter. The proposed model for the relative density and the compressive strength of the alumina-zirconia composite with open-cell structure were accorded well with the experimental values, whereas Gibson-Ashby and Zhang's model did not show such a good agreement.

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Application of the Durability Reinforcement Technique on the Frame Structure (프레임 구조물에 대한 선형 내구 보강 기법의 적용)

  • Kwon, Sung-Hun;Yoo, Hong-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1341-1346
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    • 2009
  • In this paper, the technique to reinforce the durability performance of structure using the sensitivity information for the frame structure is applied. The fatigue life calculation for the frame structure is performed from the quasi-static and transient analysis and the characteristics of two methods are compared for the fatigue analysis. Then the reinforcement technique is applied. First, some design variables related to the locations of fatigue failure is selected. Then sensitivities of fatigue life at fracture points with respect to the variation of design variables are calculated and the vector composed of gaps between the target life and initial life cycles is calculated. If the number of fatigue fracture points is same as the number of design variables, the variations of the design variables are calculated from the linear algebraic equation. If not, the variations of the design variables are calculated from the optimization formulation with the constraints.

Changes of Lamellar Structure of TiAl Intermetallic Compound Heat Treatment (열처리에 따른 TiAl금속간화합물의 층상조직 변화)

  • Shin, Jae-Kwan;Chung, In-Sang;Park, Kyuong-Chae
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.3
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    • pp.127-137
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    • 1993
  • The changes of lamellar(${\alpha}_2+{\gamma}$) structure of TiAl intermetallic compound which is a high potential, high temperature aerospace material was investigated by heat treatment. The lamellar structure was short and made subgrain in prior a grains after homogenizing at 1523 K. It became longer and finer, and the subgrain went out during subsequent isothermal heatteating at 1273 K. The yield, fracture strength and strain to fracture if the heat treated specimens was increased and the hardness of them was decreased a little in the finer lamellar structure, because fine lamellar interface, sugrain boundary and grain boundary may block initiation and propagation of crack.

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AE Characteristics for Fracture Mechanism of Al 7075/CFRP Hybrid Composite (Al 7075/CFRP Hybrid 복합재료의 파손특성에 대한 AE 특성 연구)

  • 이진경;이준현;송상헌;윤한기
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.268-271
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    • 2001
  • When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study, AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.

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A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load (피로하중을 받는 터빈 블레이드의 X선 프랙토그래픽에 관한 연구)

  • Hong, Soon-Hyeok;Lee, Dong-Woo;Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.65-71
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    • 2002
  • Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means far seeking cause of fracture and has been widely employed. In the X-ray frctography, plastic deformation and residual stress near the fracture surface can be determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the stress intensity factor to actual broken turbine blade was predicted.

A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load (피로하중을 받는 터빈 블레이드의 X선의 프랙토그래피에 관한 연구)

  • 김성웅;이동우;홍순혁;조석수;주원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.778-783
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    • 2001
  • Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means for seeking cause of fracture and has been widely employed. In the X-ray fractography, plastic deformation and residual stress near the fracture surface can by determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the load applied to actual broken turbine blade was predicted.

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A study on the Determination of Fracture Toughness (파괴인성치의 결정법에 대한 고찰)

  • 석창성;이환우;최용식
    • Journal of the Korean Society of Safety
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    • v.6 no.4
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    • pp.73-80
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    • 1991
  • Interest in fracture of structure has increased significantly over the past decade. New approaches to analyze structural performance have been accompanied by the development of test methods to characterize material behavior in a manner compatible with the analysis. Several test methods have been developed as a results of advances in fracture mechanics, for example, $K_{IC}$ , $J_{IC}$, R-curve tearing instability and CTOD approaches. Among the rest, fracture toughness $K_{IC}$ and $J_{IC}$ can be used as an effective design criterion in fracture mechanics. Generally, the determintion of $J_{IC}$ was performed according to ASTM E 813 or JSME S 001 and $K_{IC}$ was performed according to ASTM E 399. In this study, the test method for $K_{IC}$ and $J_{IC}$ were discussed.scussed.

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Variation of fracture strength of adhesive joint according to the operating temperature (사용환경온도에 따른 접착이음의 인장전단강도 변화)

  • Kim, J.Y.;Lee, C.J.;Lee, S.K.;Park, G.W.;Jung, B.H.;Schafer, H.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.517-520
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    • 2008
  • Recently, use of adhesive bonding technology is increased to achieve the multi-material design for lightweight structure in automobile industry. In this paper, the fracture strength of adhesive has been studied with the single lap shear test conducted at different temperatures. The joint specimens are made from Al 5052 and SPRC 440 bonded with structural epoxy adhesive. The operating temperature has been considered up to $150[^{\circ}C]$ and the single lap shear test has been conducted with 5mm/min tensile rate. Fracture strength of adhesive bonded joint has been decreased with increase of operating temperature. The fracture strength at the $100[^{\circ}C]$ was shown about half of that at room temperature.

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A Study on the Microstructures and Tensile Properties of Heat-Treated Cast Ti-(44-54)at.%Al Alloys (Ti-(44-54)at.%Al 열처리 주조합금의 미세조직과 인장특성에 관한 연구)

  • Jung, Jae-Young
    • Journal of Korea Foundry Society
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    • v.37 no.6
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    • pp.199-206
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    • 2017
  • In this study, the variations of microstructures and tensile properties of Ti-(44-54)at.%Al binary alloys were investigated. The heat-treated microstructure depended greatly on their solidification structure and annealing temperature. We measured the variations of volume fractions of primary and secondary lamellar structure as a function of the heat treatment temperature in a Ti-47at.%Al alloy. The variation of ductility as a function of Al content was in good agreement with the change of fracture mode in the tensile fracture surface. It can be inferred that the variations of yield stress and hardness of ${\gamma}$ phase in a single ${\gamma}$-phase field region are enhanced by anti-site defects created by deviations from the stoichiometric composition. In a Ti-47at.%Al alloy within the (${\alpha}_2+{\gamma}$) two-phase field, the yield stress tended to be the maximum at a near equal volume fraction of lamellar and ${\gamma}$ grains. The ductility depended sensitively on the overall grain size and Al content. The calculation of fracture strain using Chan's model indicated that the change of ductility as a function of annealing temperature was primarily determined by the variations in the overall grain size and lamellar volume fraction.