• Title/Summary/Keyword: Fracture index

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Tool Fracture Detection in Milling Process (I) -Part 1 : Development of Tool Fracture Index- (밀링 공정시 공구 파손 검출 (I) -제1편 : 공구 파손 지수의 도출-)

  • 김기대;오영탁;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.100-109
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    • 1998
  • In order to increase productivity through unmanned machining in CNC milling process, in-process tool fracture detection is required. In this paper, a new algorithm for tool fracture detection using cutting load variations was developed. For this purpose, developed were tool condition vector which is dimensionless indicator of cutting load and tool fracture index (TFI) which represents magnitude of tool fracture. Through cutting force simulation, tool fracture index was shown to be independent of tool run-outs and cutting condition variations. Using tool fracture index, the ratio of the tool fracture to feed per tooth could be indentified.

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Evaluation of cyclic fracture in perforated beams using micromechanical fatigue model

  • Erfani, Saeed;Akrami, Vahid
    • Steel and Composite Structures
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    • v.20 no.4
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    • pp.913-930
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    • 2016
  • It is common practice to use Reduced Web Beam Sections (RWBS) in steel moment resisting frames. Perforation of beam web in these members may cause stress and strain concentration around the opening area and facilitate ductile fracture under cyclic loading. This paper presents a numerical study on the cyclic fracture of these structural components. The considered connections are configured as T-shaped assemblies with beams of elongated circular perforations. The failure of specimens under Ultra Low Cycle Fatigue (ULCF) condition is simulated using Cyclic Void Growth Model (CVGM) which is a micromechanics based fracture model. In each model, CVGM fracture index is calculated based on the stress and strain time histories and then models with different opening configurations are compared based on the calculated fracture index. In addition to the global models, sub-models with refined mesh are used to evaluate fracture index around the beam to column weldment. Modeling techniques are validated using data from previous experiments. Results show that as the perforation size increases, opening corners experience greater fracture index. This is while as the opening size increases the maximum observed fracture index at the connection welds decreases. However, the initiation of fracture at connection welds occurs at lower drift angles compared to opening corners. Finally, a probabilistic framework is applied to CVGM in order to account for the uncertainties existing in the prediction of ductile fracture and results are discussed.

Development of Tool Fracture Index for Detection of Tool Fracture in Milling Process (밀링시 공구 파손 검출을 위한 공구 파손 지수의 도출)

  • 김기대;오영탁;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.881-888
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    • 1997
  • A new algorithm for detection of tool fracture in milling process was developed. The variation of the peak-to-valley value of cutting load was used in this algorithm. Various kinds of vectors representing the condition of tool, such as tool condition vector, reference tool condition vector, tool condition variation vector were defined. Using these vectors, tool fracture index which represents the magnitude of tool fracture and is independent of tool run-outs is developed. Small and large tool fracture and chipping under various cutting condition could be detected using proposed tool fracture index, which was proved with cutting force model and experiments.

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The Clinical Effects of Complex Korean Medicine Treatment in Patients with Cervical Spine Fracture Caused by Traffic Accident: A Report of 2 Cases (교통사고로 발생한 경추 골절 환자에 대한 한방복합치료 효과: 증례보고)

  • Han, Si-Hoon;Lee, Gi-Eon;Jo, Kyeong-Sang;Byun, Da-Young;Oh, Min-Seok
    • Journal of Korean Medicine Rehabilitation
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    • v.28 no.2
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    • pp.113-120
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    • 2018
  • The objective of this study is to report the effects of complex Korean Medicine treatment for 2 patients who had cervical spine fracture casued by traffic accident. We used acupuncture, pharmacopuncture, moxibustion and herbal medicine to treat patients with cervical spine fracture. We observed the changes of pain by Numeric Rating Scale(NRS), Neck Disability Index(NDI) and EuroQol-5 Dimension Index(EQ-5D Index). After complex Korean Medicine treatment, we found that neck pain was reduced and quality of life were improved by NRS, NDI and EQ-5D Index. Complex Korean Medicine could be effective for patients with cervical spine fracture caused by traffic accident.

Fire Needling Therapy in Patients with a Vertebral Compression Fracture: A Report of Three Cases (가열식 화침을 이용한 척추 압박골절 환자 증례보고)

  • Kim, Tae-Ryeong;Kim, Young-Jun;Woo, Chang-Hoon
    • Journal of Korean Medicine Rehabilitation
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    • v.27 no.4
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    • pp.147-154
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    • 2017
  • The purpose of this study is to report the effectiveness of Fire needling therapy in patients with a vertebral compression fracture. Three patients with a acute vertebral compression fracture were treated using Fire needling therapy. To evaluate the effectiveness of Fire needling therapy, we checked Numerical rating scale on a daily and Oswestry disability index on admission and discharge. Numerical rating scale decreased as the number of Fire needling therapy increased. Oswestry disability index on discharge improved compared to admission. The limitation of this study is the insufficient number of cases and outcome measurements. Further studies are needed to prove effect and safety.

Prediction of the Amount of Tool Fracture in Face Milling Using Cutting Force Signal (절삭력 신호를 이용한 정면 밀링에서 공구 파손량 예측)

  • Kim, Gi-Dae;Ju, Jong-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.972-979
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    • 2001
  • Tool fracture index(TFI) was developed in order not only to detect tool fracture but also to predict the amount of tool fracture in face milling. TFI is calculated by using peak-to-valley values of cutting force acting on teeth and their ratio between the adjacent teeth. When the tool fractures, a large value of TFI proportional to the amount of tool fracture was obtained periodically and decreased gradually. It was found that TFI is independent of cutter runout and it almost does not vary during transient cutting such as cutting condition change during machining. The threshold of tool fracture can be analytically determined by TFI developed in this paper, because the magnitude of TFI was shown to be dependent on the ratio of the amount of tool fracture to feed per tooth and immersion ratio. It was possible to predict the amount of tool fracture in experiments by using the proposed TFI.

Tool Fracture Detection in Milling Process (II) -Part 2: Tool Fracture Detection in Rough Milling Using Spindle Motor Current- (밀링 공정시 공구 파손 검출 (II) -제 2 편: 주축모터 전류를 이용한 밀링의 황삭 가공 중 공구파손 검출-)

  • 김기대;이강희;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.110-119
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    • 1998
  • Dynamic cutting force variations in milling process were measured indirectly using spindle motor current. Magnitude of the spindle motor current is independent of cutting direction. Quasi-static sensitivity of the spindle motor current is higher than that of the feed motor current. Dynamic sensitivity of the spindle motor current is lower but cutting force was correctly represented by spindle RMS current in rough milling. In rough milling, chipping and tool fracture were well detected by the proposed tool fracture index using spindle motor current.

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Application of rock mass index in the prediction of mine water inrush and grouting quantity

  • Zhao, Jinhai;Liu, Qi;Jiang, Changbao;Defeng, Wang
    • Geomechanics and Engineering
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    • v.30 no.6
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    • pp.503-515
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    • 2022
  • The permeability coefficient is an essential parameter for the study of seepage flow in fractured rock mass. This paper discusses the feasibility and application value of using readily available RQD (rock quality index) data to estimate mine water inflow and grouting quantity. Firstly, the influence of different fracture frequencies on permeability in a unit area was explored by combining numerical simulation and experiment, and the relationship between fracture frequencies and pressure and flow velocity at the monitoring point in fractured rock mass was obtained. Then, the stochastic function generation program was used to establish the flow analysis model in fractured rock mass to explore the relationship between flow velocity, pressure and analyze the universal law between fracture frequency and permeability. The concepts of fracture width and connectivity are introduced to modify the permeability calculation formula and grouting formula. Finally, based on the on-site grouting water control example, the rock mass quality index is used to estimate the mine water inflow and the grouting quantity. The results show that it is feasible to estimate the fracture frequency and then calculate the permeability coefficient by RQD. The relationship between fracture frequency and RQD is in accordance with exponential function, and the relationship between structure surface frequency and permeability is also in accordance with exponential function. The calculation results are in good agreement with the field monitoring results, which verifies the rationality of the calculation method. The relationship between the rock mass RQD index and the rock mass permeability established in this paper can be used to invert the mechanical parameters of the rock mass or to judge the permeability and safety of the rock mass by using the mechanical parameters of the rock mass, which is of great significance to the prediction of mine water inflow and the safety evaluation of water inrush disaster management.

Measurement Analytical Study of Computed Tomography of the Orbital Structure in Acute Blow-out Fracture (안와파열골절 급성기의 CT영상을 이용한 계측학적인 연구)

  • Jeong, Seong Ho;Shin, Seung Han;Park, Seung Ha;Koo, Sang Hwan
    • Archives of Plastic Surgery
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    • v.34 no.1
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    • pp.44-51
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    • 2007
  • Purpose: Blow-out fracture is one of the most common fractures in facial trauma. It is diagnosed by Computed Tomography(CT) scan, which is considered as the most effective diagnostic tool. Since, the Picture Archiving Communication System(PACS) has been provided recently to many hospitals, doctors are more familiar with imaging software of PACS. Because this software has many useful measuring tools, doctors can measure orbital structure easily and make a plan for treatment with its data. Therefore, authors intended to analyze the data of orbital structure measured with PACS imaging software and evaluate its usefulness. Methods: The charts and CT images of 100 patients, which were 50 patients with medial wall fracture and 50 patients with floor fracture, were reviewed. Patients were selected by pre-determined criteria and their CT images were measured with image software of PACS. 'Extraocular muscle thickness', 'Defect ratio'(ratio of defect area to normal area) and 'Globe position index' were measured and analyzed statistically. Results: The thickness of inferior rectus muscle and medial rectus muscle was simultaneously increased in acute-stage of blow-out fracture. The medial rectus muscle was more thickened in medial wall fracture and inferior rectus was more thickened in floor fracture, respectively. In acute blow-out fracture, globe position is exophthalmic rather than enophthalmic. Especially in floor fracture, numerical value summed up thickness of all extraocular muscle is correlated to the defect ratio and globe position index. Conclusion: Clinicians can decide globe position or presume defect ratio in inferior wall fracture by measurement of CT image in acute blow-out fracture using PACS.

Progressive Collapse-Resistant Rotational Capacity Evaluation of WUF-W Connection by Fracture Index Analysis (파괴지수분석에 의한 WUF-W 접합부의 연쇄붕괴저항 회전능력평가)

  • Kim, Seonwoong
    • Journal of the Earthquake Engineering Society of Korea
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    • v.22 no.6
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    • pp.353-360
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    • 2018
  • This paper is to investigate the micro-behavior of the double-span beams with WUF-W seismic connection under combined axial tension and moment and to propose the rational rotational capacity of it for progressive collapse-resistant analysis and design addressing the stress and strain transfer mechanism. To this end, the behavior of the double-span beams under the column missing event is first investigated using the advanced nonlinear finite element analysis. The characteristics of fracture indices of double-span beams with WUF-W connection under combined axial tension and flexural moment are addressed and then proposed the rational rotational capacity as the basic datum for the progressive collapse-resistant design and analysis. The distribution of fracture indices related to stress and strain for the double-span beams is investigated based on a material and geometric nonlinear finite element analysis. Furthermore, the micro-behavior for earthquake and progressive collapse is explicitly different.