• Title/Summary/Keyword: Fracture Resistance Curve

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Assessment of In-plane Size Effect of Nuclear Materials Based on Damage Mechanics (손상역학에 근거한 원자력 재료의 평면크기 영향 분석)

  • Chang Yoon-Suk;Lee Tae-Rin;Choi Jae-Boong;Seok Chang-Sung;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.393-401
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    • 2006
  • The influences of stress triaxiality on ductile fracture have been investigated for various specimens and structures. With respect to a transferability issue, recently, the interests on local approaches reflecting micromechanical specifics are increased again due to rapid progress of computational environments. In this paper, the applicability of the local approaches has been examined through a series of finite element analyses incorporating modified GTN and Rousselier models as well as fracture toughness tests. The ductile crack growth of nuclear carbon steels is assessed to verify the transferability among compact tension (CT) specimens with different in-plane size. At first, the basic material constants were calibrated for standard CT specimens and used to predict fracture resistance (J-R) curves of larger CT specimens. Then, the in-plane size effects were examined by comparing the numerically estimated J-R curves with the experimentally determined ones. The assessment results showed that the in-plane size effect should be considered for realistic engineering application and the damage models might be used as useful tool for ductile fracture evaluation.

A study on the fatigue crack growth of mild steel weldments using flux cored wire $CO_2$ welding (국산 Flux-Cored Wire를 이용한 반자동용접이음새에서의 피로파괴 특성)

  • 엄동석
    • Journal of Welding and Joining
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    • v.7 no.1
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    • pp.42-50
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    • 1989
  • The application of fracture mechanics is being increased gradually to assess the safety of welded structures containing crack. Fatigue crack propagation behavior and elastic-plastic fracture toughness J$_{IC}$ of home made flux cored wire(1.22mm) CO$_{2}$ weldments was discussed. Especially fatigue crack propagation test was carried out by .DELTA.K control instead of load control and elastic-plastic fracture toughness J$_{IC}$ was obtained by ASTM-R curve method on C.T.specimen in transverse direction of weldments. The results obtained are as follows; (1) Weld metal presented an almost complete similarity to base metal on fatigue crack propagation rate in transverse direction. (2) Weld metal was more than base metal on J$_{IC}$ value in transverse direction. (3) F.C.W. CO$_{2}$ weldments had an excellent characteristic of fatigue crack propagation rate and J$_{IC}$ in less than 50kg/mm$^{2}$ steel grade, this would result from that weld metal had good static strength.trength.

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Microfracture Mechanism and Fracture Properties of Ni-Mn-Ga-Fe Ferromagnetic Shape Memory Alloys (Ni-Mn-Ga-Fe 강자성 형상기억합금의 미세파괴기구 및 파괴성질)

  • Euh, Kwangjun;Lee, Jung-Moo;Nam, Duk-Hyun;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.787-796
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    • 2009
  • The fracture toughness improvement of Ni-Mn-Ga-Fe ferromagnetic shape memory alloys containing ductile particles was explained by direct observation of microfracture processes using an in situ loading stage installed inside a scanning electron microscope (SEM) chamber. The Ni-Mn-Ga-Fe alloys contained a considerable amount of ductile particles in the grains after the homogenization treatment at $800{\sim}1100^{\circ}C$. ${\gamma}$ particles were coarsened and distributed homogeneously along {$\beta}$ grain boundaries as well as inside {$\beta}$ grains as the homogenization temperature increased. The in situ microfracture observation results indicated that ${\gamma}$ particles effectively acted as blocking sites of crack propagation, and provided stable crack growth that could be confirmed by the R-curve analysis. This increase in fracture resistance with increasing crack length improved overall fracture properties of the alloys containing ${\gamma}$ particles.

A Study on the Evaluation of Fracture Resistance Characteristics of Large Pipe by using the Curved CT Specimen (대형배관의 Curved CT 시편을 이용한 파괴저항특성평가에 관한 연구)

  • Kim, Ik Hyun;Shin, In Hwan;Park, Kweon Tae;Hong, Suk Woo;Park, Seon Soon;Yoon, Seon Hyun;Koo, Jae Mean;Seok, Chang Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.623-626
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    • 2014
  • The LBB (Leak Before Break) concept is based on evaluating the fracture toughness. NUREG 1061, Vol.3 announced that the specimen for evaluating fracture resistance needs to have same thickness or thicker than pipe. Therefore, it is difficult to collect specimen from pipe which has same thickness as a pipe. So, ASTM standard suggested the use of standard specimen with 1 inch thickness. However, it has been known that an application of LBB by test results of standard specimen is conservative compare with that by real pipe. In this study, to supplement such conservatism, the evaluation of fracture resistance characteristics was performed with curved CT specimen, which has same thickness and curvature as a pipe. In addition, fracture resistance characteristics of curved CT specimen were compared with those of CT specimen. For this, shape factor F, hpl and g were obtained from FEM analysis using the limit load method.

J-R Curve Characterization by Load Ratio Analysis and Unloading Compliance Method for SA508 C-3 steel (SA508-3재의 제하컴플라이언스법과 하중비해석을 이용한 파괴저항곡선 평가)

  • 임만배;차귀준;윤한기;안원기
    • Journal of Ocean Engineering and Technology
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    • v.12 no.1
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    • pp.65-75
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    • 1998
  • The fracture resistance curve is one of most important and design techniques employed in nuclear pressure vessel structures. This study is to evaluate the J-R curve characteristics for the SA508C-3 by the unloading compliance method and load rato analysis. The effect of strain aging for the exponential correlation of the J-R curve in this metal are investigated at room temperature, 20$0^{\circ}C$ and 30$0^{\circ}C$. The load ratio analysis method can evaluate the J-R curve by using the simple tension load-displacement curve only without the repeat of the unloading and loading. Therefore, the analysis by the proposed load ratio method has a merit, in comparison with the unloading compliance method, which can measure the crack length without the precision measurement equipment.

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Effect of Crack Tip Constraint on the Fracture Resistance Curve in CT Specimen with Same Thickness (동일두께의 CT 시편에서 구속효과가 파괴저항곡선에 미치는 영향)

  • Jo, Yeon-Je;Jang, Yun-Seok;Seok, Chang-Seong;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.529-539
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    • 1996
  • Fracture resistance(J-R) curves, which are used for elastic-plastic fracture mechanics analyses, are known to be dependent on the specimen geometry. The objective of this paper is to investigate the effect of crack tip constraint an the J-R curves in CT specimens. Fracture toughness tests on CT specimens with varying planform size were performed and test results showed that the J-R curves were increased with an increase in the planform size. Finite element analysis were also performed and the numerical results showed that this experimental phenomenon was probably due to the relaxation of crack tip constraint resulting from the stress triaxiality.

Crack Growth Instability for Ductile Material Using the Compact Tension Specimen (컴팩트 인장 시편을 이용한 연성 재료의 불안정 균열 성장에 관한 연구)

  • 이홍서;김희송
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.928-937
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    • 1989
  • Applicability of $T_{\delta}$ proposed by Shin et al as an instability parameter for ductile material is investigated, Both general fracture test and instability fracture test are performed using compact tension specimens of structural alloy steel(SCM4), The values of ( $T_{\delta}$)$_{app}$(applied tearing modules) estimated from the real load vs. crack growth curve measured from experiments are compared with those estimated from the limit load vs. crack growth curve. The results are:(1) the $T_{\delta}$ parameter may be used as a crack instability parameter:(2) the use of ( $T_{\delta}$)$_{app}$ estimated from the load-crack growth curve, proposed in this study is reasonably justified.ified.d.

A Study on Accuracy of J-Resistance Curves Measured with Curved Compact Tension Specimen of Zr-2.5Nb Pressure Tube (Zr-2.5Nb 압력관의 휘어진 CT시편으로 측정한 J 저항곡선의 정확도에 관한 연구)

  • Yoon, Kee-Bong;Park, Tae-Gyu;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1986-1996
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    • 2003
  • Methodology based on the elastic-plastic fracture mechanics has been widely accepted in predicting the critical crack length(CCL) of pressure tubes of CANDU nuclear plants. A conservative estimate of CCL is obtained by employing the J-resistance curves measured with the specimens satisfying plane strain condition as suggested in the ASTM standard. Due to limited thickness of the pressure tubes the curved compact tension(CT) specimens taken out from tile pressure tube have been used in obtaining J-resistance curves. The curved CT specimen inevitably introduce slant fatigue crack during precracking. Hence, effect of specimen geometry and slant crack on J-resistance curve should be explored. In this study, the difference of J integral values between the standard CT specimens satisfying plane strain condition and the nonstandard curved CT with limited thickness (4.2mm) is estimated using finite element analysis. The fracture resistance curves of Zr-2.5Nb obtained previously by other authors are critically discussed. Various finite element analysis were conducted such as 2D analysis under plane stress and plane strain conditions and 3D analysis for flat CT, curved CT with straight crack and curved CT with slant crack front. J-integral values were determined by local contour integration near the crack tip, which was considered as accurate J-values. J value was also determined from the load versus load line displacement curve and the J estimation equation in the ASTM standard. Discrepancies between the two values were shown and suggestion was made for obtaining accurate J values from the load line displacement curves obtained by the curved CT specimens.

Evaluation of Ductile Fracture Characteristics Based on Local Approach (국부접근법에 입각한 연성재료의 파괴특성 평가)

  • Lee, Tae-Rin;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.49-54
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    • 2004
  • Several cell models, so-called local approach, have been proposed as engineering approaches to numerically simulate ductile fracture characteristics. In this paper, two- and three-dimensional finite element analyses incorporating both modified GTN and Rousselier models were carried out. Smooth and notched bars and CT25 specimens were assessed for StE460 and DIN22NiMoCr37 materials which were quoted from previous researches. Micro-mechanical parameters used in the assessment were established by fitting the numerical results with the experiments, and J-R curves derived from the simulations were found to be in good agreement with the corresponding experimental results.

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Fatigue Crack Growth Behavior of Short fiber/Particle Hybrid Metal Matrix Composites (단섬유/입자 혼합 금속복합재료의 피로균열진전 거동)

  • Oh K.H.;Jang J. H.;Han K. S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.219-222
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    • 2004
  • The effects of short fiber and particle hybrid reinforcement on fatigue crack propagation behaviors in aluminum matrix composites have been investigated. Single and hybrid reinforced 6061 aluminum containing same 20 $Al_2O_3\;volume\%$ with four different constituent ratios of short fibers and particles were prepared by squeeze casting method and tested to check the near-threshold and stable crack growth behavior. The fatigue threshold of the composites increased with portion of particle contents and showed the improved crack resistance especially in low stress intensity range. Addition of particle instead of short fiber also increased fracture toughness due to increase of inter-reinforcement distance. These increase in both fatigue threshold and fracture toughness eventually affected the fatigue crack growth behavior such that the crack growth curve shift low to high stress intensity factor value. Overall experimental results were shown that particle reinforcement was enhanced the fatigue crack resistance over the whole stress intensity factor range.

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