• 제목/요약/키워드: Forming Pressure

검색결과 667건 처리시간 0.022초

유한요소법을 이용한 초소성 성형/확산접합 공정 설계 (Superplastic Forming /Diffusion Bonding Processes Design Using a Finite Element Method)

  • 홍성석;이종수;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.155-161
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    • 1995
  • Superplastic forming/diffusion bonding(SPF/DB) processes are analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted using two-node line element based on membrane approximation for plane strain shapes. Material behavior during SPF/DB of the integral structures with complicated shapes are investigated. The tying condition is employed for the analysis inter-sheet contact problems. A movement of rib structure is successfully prodicted during the forming.

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초미세 구리 박판의 마이크로 채널 성형 (Micro channel forming of ultra thin copper foil)

  • 주병윤;임성한;오수익;백승욱
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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    • pp.49-53
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    • 2005
  • The objective of this research was to establish the size limitation of micro metal forming and analyze the formability of foil. Flat-rolled ultra thin metallic copper foil($3{\mu}m$ in thickness) was used as a forming material and foil was annealed to improve the formability at the temperature of $385^{\circ}C$. Forming die was fabricated by using etching technique of DRIE(deep reactive ion etching) and HNA isotropic etching. For the forming die and coupe. foil were vacuum packed and the forming was conducted as applying hydrostatic pressure of 250MPa to the vacuum packed unit. We successfully obtained the micro channels of $12\~14{\mu}m$ width and $9{\mu}m$ depth from micro forming process we designed. We also investigated the thickness strain distribution of foil from experiment and FE simulation result. Micro channels had a good formability of smooth surface and size accuracy. We expect that micro metal forming technology will be applied to production of micro parts.

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극세선 압출 기술 개발 (Fine Wire Extrusion Technology)

  • 김승수;박훈재;윤덕재;임성주;최태훈;나경환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.97-101
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    • 2001
  • Fine metal (Au, Ag, Cu) wire was extruded with hydrostatic extrusion process in cold condition. A vertical type 900kN hydrostatic extruder has been developed. The extruder was facilitated with high pressure container which are available for hot and cold forming. The container endured 1400MPa internal pressure and extrusion ratio To was achieved in cold forming for Au fine wire which had $600{\mu}m$ diameter. In contrast to the conventional macroscopic-sized-billet fine-wire requires higher extrusion pressure and effect of friction is much more significant.

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전자교반을 응용한 Al6061 레오로지 소재의 단조공정 (Forging Process with Al6061 Alloy Rheology Material by Electromagnetic Stirring System)

  • 강성식;오세웅;강충길
    • 소성∙가공
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    • 제16권6호
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    • pp.443-446
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    • 2007
  • The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

유한요소법에 의한 타원 판넬의 성형성에 관한 연구 (A Study on the Formability of Ellipse Panel by Finite Element Method)

  • 강대민
    • 동력기계공학회지
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    • 제3권2호
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    • pp.89-97
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    • 1999
  • In this paper the forming simulations of ellipse bulge have been researched by using $PAM-STAMP_{TM}$ to estimate the sheet metal forming and the plastic deformation characteristic of ellipse bulge. Thin elliptical diaphragms of brass, copper, aluminum, and mild steel are bulged in elliptical dies having aspect ratios of 1.33 and 2. In order to compare the simulation results with the experiment and ellipse bulge's theory derived by using Johnson and Duncan's theory, the relations of hydraulic pressure and polar height, polar thickness strain and polar height, were compared. According to this study, the results of simulation and ellipse bulge's theory derived by using Johnson and Duncan's theory, and the bursting pressure and the bursting polar height are good agreement to the experiment. So, the results of simulation by using $PAM-STAMP_{TM}$ and the ellipse bulge's theory will give engineers good information to make assessment the formability and plastic deformation characteristic of hydraulic ellipse bulge test.

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축대칭 벌징형 하이드로포밍 공정에대한 이론 및 실험적 연구

  • 양동열;최선준;정완진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1990년도 춘계학술대회 논문집
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    • pp.83-88
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    • 1990
  • The study is concerned with the theoretical and experimental investigation of axisymmetric fluid pressure-drive hydronforming of sheet metal by forming over the die cavity. The rigid-plastic finite element method is employed to calculate the stress and strain distribution The effect of blank size and die radius is also studied in the finite element analysis. Experiments are carried out for hydroforming of cold rolled steel sheets under various process conditions. The computational results are compared with the experimental results for the forming pressure vs. pole displacement relations and strain distributions. Comparison has shown that theoretical predictions by the finite element method are in good agreement with the experimental observations. Thus, it is shown that the rigid-plastic finite element method is effectively used in the analysis of axisymmetric fluid pressure-driven hydroforming process.

극세선 냉간 정수압 압출에서 금형과 윤활의 영향 (Effect of Die and Lubrication in Fine Wire Cold Hydrostatic Extrusion)

  • 나경환;박훈재;김승수;윤덕재;최태훈;김응주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.225-230
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    • 2002
  • As in most metal forming processes, die and lubrication are of vital importance in hydrostatic extrusion. An efficient die design and lubrication system selection reduce the pressure required for a given reduction ratio by lowering friction at the billet-die interface. In contrast to the conventional macroscopic extrusion, fine-wire fabrication requires higher extrusion pressure and effect of friction is much more significant. Forming fine Au, Ag, and Cu wire with hydrostatic extrusion process in cold condition, the effect of extrusion die angle, lubrication and billet's initial diameter was studied.

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초소성 판재의 벌지성형 공정 해석 (An Analysis of Superplastic Bulging of Sheet Metal)

  • 홍성석;이성호;이종수
    • 소성∙가공
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    • 제1권1호
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    • pp.87-94
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    • 1992
  • An analytical method has been presented for the study of the superplastic bulging process of sheet metal. Through this method, it is possible to obtain the optimum pressure-time curve for the superplastic forming and to predict the thickness distribution of bulged sheet metal with less computational cost than that by finite element analysis. Experiments have been performed to confirm the results of this analysis with Supral 150 sheets by adopting the computed optimum pressure-time curve. Good agreement between predictions and experimental data has been obtained for the bulged profile and its thickness distribution.

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알루미늄 소재의 레오로지 직접단조공정에서 가압력이 액상 편석에 미치는 영향 (The Effect of Pressure on Liquid Segregation in Direct Rheo-Forging Process of Aluminum Alloys)

  • 오세웅;배정운;강충길
    • 소성∙가공
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    • 제16권3호
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    • pp.178-186
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    • 2007
  • Rheo-forging process of aluminum alloy is suitable for large parts of net shape without defects and excellent mechanical properties in comparison with conventional die casting and forging process. To control the microstructure of the product with high mechanical properties in rheo-forming, solid fraction is required to prevent porosity and liquid segregation. Therefore, in rheo-forging process, die shape, pressure type and solid fraction are very important parameters. The defects such as porosity, liquid segregation and unfitting phenomena occur during rheo-forging process. To prevent these defects, mechanical properties and microstructure analysis of samples versus the change of pressure are carried out and the problem and its solutions are proposed. Also, the mechanical properties versus various pressures were compared with and without heat treatment. The alloys used for rheo-forming are A356 and 2024 aluminum alloy. The rheology material is fabricated by electromagnetic process with controlling current and stirring time.

기포성형 압력변화에 따른 기포밀도 및 기포콘크리트의 물리적 성능에 관한 연구 (A Study on the Foam Density and The Physical Performance of Foam Concrete According to the Foam Forming Pressure Change)

  • 홍상훈;유남규;서은석;김해나;김봉주
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 추계 학술논문 발표대회
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    • pp.38-39
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    • 2018
  • Foame concrete was used to reduce insulation problems and interlayer noise in slab. There have been no studies on the physical properties of foaming agents using foamed concrete,Only the physical properties of foamed concrete mixed with foam agent. It is judged that the density and distribution of Foams will be changed when the pressre is changed when the bubble is formed. In this study to investigate the changes of Foam density and the physical performance of foamed concrete by changing the pressure during Foam formation.

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