• Title/Summary/Keyword: Forming Depth

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Peripheral Dose Distributions of Clinical Photon Beams (광자선에 의한 민조사면 경계영역의 선량분포)

  • 김진기;김정수;권형철
    • Progress in Medical Physics
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    • v.12 no.1
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    • pp.71-77
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    • 2001
  • The region, near the edge of a radiation beam, where the dose changes rapidly according to the distance from the beam axis is known as the penumbra. There is a sharp dose gradient zone even in megavoltage photon beams due to source size, collimator, lead alloy block, other accessories, and internal scatter ray. We investigate dosimetric characteristics on penumbra regions of a standard collimator and compare to those of theoritical model for the optimal use of the system in radiotherapy. Peripheral dose distribution of 6 W Photon beams represents penumbral forming function as the depth. Also we have discussed that the peripheral dose distribution of clinical photon beams, differences between calculation dose use of emperical penumbral forming function and measurements in penumbral region. Predictions by emperical penumbral forming functions are compared with measurements in 3-dimensional water phantom and it is shown that the method is capable of reproduceing the measured peripheral dose values usually to within the statistical uncertainties of the data. The semiconductor detector and ion chamber were positioned at a dmax depth, 5cm depth, 10cm depth, and its specific ratio was determined using a scanning data. The effective penumbra, the distance from 80% to 20% isodose lines were analyzed as a function of the distance. The extent of penumbra will also expand with depth increase. Difference of measurement value and model functions value according to character of the detector show small error in dose distribution of the peripheral dose.

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A Study on the Drawability of Clad Sheet Metal (STS304-A1050-STS304) by Warm Draw Die (온간금형에 의한 클래드판재(STS304-A1050-STS304)의 드로잉성 연구)

  • Ryu H. Y.;Kim J. H.;Ryu J. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.136-143
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    • 2002
  • Warm draw die technique which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical and square cup drawing of stainless-aluminum clad sheets. In experiments the temperature of die and blank holder is varied from room temperature to $180^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch comer area. Test materials chosen for experiments are STS304-A1050-STS304 clad sheets. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio and relative drawing depth as well as quality of drawn cups(distribution of thickness)are investigated and validity of warm drawing process is also discussed. No separation between each laminated material after drawing occurred through inspection by microscope as well as application of penetrant remover and bond strength test. Therefore, warm forming technique was confirmed to give better results in deep drawing of stainless clad sheet metal.

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Channel-forming discharge calculation and stable channel section evaluation for downstream reach of Yeongju dam in Naesung stream (내성천의 영주댐 하류 구간의 하도형성유량 산정 및 안정하도 단면 평가)

  • Jang, Eun-Kyung;Ahn, Myeonghui;Ji, Un
    • Journal of Korea Water Resources Association
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    • v.51 no.3
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    • pp.183-193
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    • 2018
  • Channel-forming discharge for downstream section of Yeongju dam in Naesung stream was calculated to analyze stable channel geometry. Determined channel-forming discharge was applied to design stable channel slope, depth, and base width at Yonghyeol station. Used data for channel-forming discharge and stable channel analysis were collected in downstream section of Yeongju dam in Naesung stream before the dam construction. Specified recurrence interval discharge, effective discharge, and bankfull discharge were analyzed and compared to decide final channel-forming discharge which was $260m^3/s$ of bankfull discharge. Stable channel analysis and design program was applied to predict stable channel section of width, depth, and slope with various sediment transport equations of Ackers and White, Brownlie, Engelund and Hansen, and Yang's equations. As a result, all equations of sediment transport produced milder slopes compared to current bed slope of 0.00177 and Ackers and White equation presented the most similar flow depth of current section with the design constraint of current channel width.

Finite Element Analysis of the Unconstrained Cylindrical Bending Process Considering Continuous Contact Treatment (연속 접촉 처리를 고려한 실린더 벤딩 성형 공정의 유한요소해석)

  • Kim T. J.;Yang D. Y.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.547-552
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    • 2005
  • In general, the sheet metal and die are described by finite elements for the simulation of the metal forming processes. Because the characteristics as continuum of the sheet metal are represented with triangles and rectangles, the errors occur inevitably in finite element analysis. Many contact schemes to describe the deformation modes exactly have been introduced in order to decrease these errors. In this study, a scheme for continuous contact treatment is proposed in order to consider the realistic behavior of contact phenomena during the forming process. The discrete mesh causes stepwise propagation of contact nodes of the sheet even though the contact region of the real forming process is altered very smoothly. It gives rise to convergence problem in case that the process, for example bending process, is sensitive to the contact between the sheet and the tools. The analysis of the unconstrained cylindrical bending process without blank holder is also presented in order to investigate the effect of the proposed algorithm.

A Study on Failure Analysis of Mandrel in the Flow Forming Split Process through Stress Analysis (플로우포밍 스플릿 공정 시 맨드릴의 응력 해석을 통한 파손 원인 분석)

  • Won, K.H.;Hong, S.W.;Park, H.S.;Lee, S.C.;Hong, S.J.;Hyun, S.K.;Kim, S.Y.
    • Transactions of Materials Processing
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    • v.31 no.6
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    • pp.384-393
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    • 2022
  • The flow forming process consists of a split process, a divide process, and a forming process. The split process is a forming process in which rollers radially permeate a simple disc-shaped forging material and split it in both directions to form a top-bottom bidirectional cup. It is advantageous for post-processing to deepen the forming depth in the split process but this characteristic causes the failure near the edge of the mandrel during the actual process. The split process was analyzed using Rigid Plastic FEM, and the stress analysis of the mandrel was conducted to find the cause of the failure. It was found that the failure occurred due to fatigue accumulation damage caused by repeated residual stress.

Modeling of AA5052 Sheet Incremental Sheet Forming Process Using RSM-BPNN and Multi-optimization Using Genetic Algorithms (반응표면법-역전파신경망을 이용한 AA5052 판재 점진성형 공정변수 모델링 및 유전 알고리즘을 이용한 다목적 최적화)

  • Oh, S.H.;Xiao, X.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.30 no.3
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    • pp.125-133
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    • 2021
  • In this study, response surface method (RSM), back propagation neural network (BPNN), and genetic algorithm (GA) were used for modeling and multi-objective optimization of the parameters of AA5052-H32 in incremental sheet forming (ISF). The goal of optimization is to determine the maximum forming angle and minimum surface roughness, while varying the production process parameters, such as tool diameter, tool spindle speed, step depth, and tool feed rate. A Box-Behnken experimental design (BBD) was used to develop an RSM model and BPNN model to model the variations in the forming angle and surface roughness based on variations in process parameters. Subsequently, the RSM model was used as the fitness function for multi-objective optimization of the ISF process the GA. The results showed that RSM and BPNN can be effectively used to control the forming angle and surface roughness. The optimized Pareto front produced by the GA can be utilized as a rational design guide for practical applications of AA5052 in the ISF process

Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method (유한요소해석과 다구찌 방법을 이용한 클린치 스터드의 설계 최적화)

  • Byun, Hong-Seok;Kim, Gang-Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3135-3141
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    • 2013
  • This study derives the optimal conditions for design parameters of clinch stud with high torque resistance and bonding force by using FE simulation and Taguchi method. Maximum forming load and filled rate of material are considered as objective functions. Height and depth of groove with diameter and depth of lobe are chosen as design parameters. These control factors and the friction considered as noise factor are combined by orthogonal array. Forming load and filled rate are evaluated through the simulation. Simulation results are analyzed by using the ratio of signal to noise through Taguchi method. From these results, their optimal combination conditions are proposed. In the order of the most important parameter which affects filled rate, there are the height of lobe, the height of groove, the radius of lobe and the depth of groove.

Analysis of Process Parameters in the Incremental Roll Forming Process for the Application to Doubly Curved Ship Hull Plate (점진적 롤 성형 공정의 선박 곡가공 적용을 위한 공정 변수 분석)

  • Shim D. S.;Yoon S. J.;Lee S. R.;Seong D. Y.;Han Y. S.;Han M. S.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.322-325
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    • 2005
  • In order to make a doubly-cowed sheet metal effectively, the sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation in thickness. The developed process is an unconstrained forming process without holder. The experimental equipment has been set up with the roll set which consists of two pairs of support rolls and one center roll. In order to analyze process parameters in the incremental roll forming process for the application to doubly curved ship hull plate, the orthogonal array is adopted. From the FEM results, among the process parameters, the distance between supporting rolls in pairs along the direction of one principal radius of curvature as well as the forming depth is shown to influence the generation of curvature in the same direction significantly. That is, the other distance between supporting rolls in pairs which are not located in the same direction of one principal radius of curvature, does not have an significant effect on the generation of the curvature in that direction. Also, the forming load and torque from the FEM simulation are acceptable to the system development of the incremental roll forming process for the forming of ship hull plate.

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Forming Simulation and Experiment for Progressive Fabrication Process of Inner Fin in Heat Exchanger

  • Ji, Dong-Hyeok;Jung, Dae-Han;Jin, Chul-Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.4
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    • pp.405-413
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    • 2019
  • In this study, a progressive process was performed to fabricate the inner fin of a high-efficiency heat exchanger. A forming simulation was also carried out on the concavo-convex of the inner fin, forming a simulation based on elastic-plastic finite element method. The forming analysis where the speed of the press descended and ascended was set to five seconds showed that the effective stress was at a maximum of about 69 MPa in the curved portion where the bending occurred. Therefore, the die was designed based on the simulation results, and the inner fin die was installed on the 400-ton capacity press. After that, the inner fin fabrication experiment was conducted under the same condition as the simulation. Crack was not found from the curved portion of the concavo-convex of the inner fin. The profile of the concavo-convex of the prepared inner fin measured 6.7~6.8 mm in depth, 2.65~2.7 mm in width, and 0.3 mm in thickness.

Object Model ing from Depth Information Using Z-gradient (3차원 정보로 부터 Z축의 기울기를 이용한 물체의 조형.)

  • Kim, T.Y.;Cho, D.U.;Choi, B.U.
    • Proceedings of the KIEE Conference
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    • 1987.07b
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    • pp.1069-1072
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    • 1987
  • In this paper, we drive useful data from 3-D depth information as input using discontinuity boundary or clustering. And using magnitude and direction of z-gradient we classify the data into adaptable primitive types through intrinsic and stochastical processing. After these processing information is reconstructed for forming data base. And make relationship and standard view position for matching.

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