• 제목/요약/키워드: Forming Defects

Search Result 278, Processing Time 0.024 seconds

Metal-Oxide-Silicon (MOS) 구조에서 중수소 이온 주입된 게이트 산화막의 절연 특성

  • Seo, Yeong-Ho;Do, Seung-U;Lee, Yong-Hyeon;Lee, Jae-Seong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2009.11a
    • /
    • pp.6-6
    • /
    • 2009
  • We present an alternative process whereby deuterium is delivered to the location where the gate oxide reside by an implantation process. Deuterium ions were implanted using different energies to account for the topography of the overlaying layers and placing the D peak at the top of gate oxide. A short anneal at forming gas was performed to remove the D-implantation damage. We have observed that deuterium ion implantation into the gate oxide region can successfully remove the interface states and the bulk defects.

  • PDF

Ultrasonic Source Localization and Visualization Technique for Fault Detection of a Power Distribution Equipment (배전설비 결함 검출을 위한 초음파 음원 위치추정 및 시각화 기법)

  • Park, Jin Ha;Jung, Ha Hyoung;Lyou, Joon
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.21 no.4
    • /
    • pp.315-320
    • /
    • 2015
  • This paper describes the implemenation of localization and visualization scheme to find out an ultrasonic source caused by defects of a power distribution line equipment. To increase the fault detection performance, $2{\times}4$ sensor array is configured with MEMS ultrasonic sensors, and from the sensor signals aquired, the azimuth and elevation angles of the ultrasonic source is estimated based on the delay-sum beam forming method. Also, to visualize the estimated location, it is marked on the background image. Experimental results show applicability of the present technique.

Defect Prediction in Part Fabrication Process of Metal Matrix Composites by Thixoforging Process (Thixoforging을 이용한 중공형 금속복합재료 부품의 성형공정에 있어서 결함예측)

  • 윤성원;김병민;강충길
    • Transactions of Materials Processing
    • /
    • v.12 no.2
    • /
    • pp.102-109
    • /
    • 2003
  • In the manufacturing process of metal matrix composites parts, thixoforging is one of the most effective forming processes. The major purpose of the current study is to provide the proper conditions such as the die shape, the forging velocity, the forging time, the forging pressure and reinforcement injection velocity and pressure on various defects in thixoforged cylinder liner, filling tests were performed by MAGMA S/W. In order to evaluate the effectiveness of the calculated conditions which is given by computer aided engineering, A357, A380 and SiC$_{p}$/A380 cylind~5$mu extrm{m}$r liner were fabricated under the calculated conditions. SiC$_{p}$/A380 composite billets were fabricated by both the mechanical stirring and electrical magnetic stirring process. Incase fo SiC$_{p}$/A380 composite cylinder liner, reinforcement distribution and effect of reinforcement(SiC$_{p}$) content(10~20 vol. %)and size(5.5~14${\mu}{\textrm}{m}$) on the mechanical properties were investigatedstigated.

Stamping of Side Panel Using the Laser Welded Tailored Blank (레이저 용접 테일러드 블랭크를 이용한 사이드 패널 성형)

  • 권재욱;명노훈;백승엽;인정제;이경돈
    • Transactions of Materials Processing
    • /
    • v.8 no.1
    • /
    • pp.7-13
    • /
    • 1999
  • In this study, side panels were developed using the laser-welded tailored blank (T.B.) of both the same thickness and different thickness. At first, the formability of the same thickness T.B. was investigated to compare with one of the non-welded panel with respect to weldline movement and strain distribution in blank during the stamping process. Based on these results, we determined the weld line positions and the die step for T.B. forming of the blanks composed of different thickness combination. Then we made some stamping tryouts with selected types of blanks to investigate the formability of T.B. of the different thickness. During the tryouts, wrinkles were found in the a-pillar lower region which is under the deformation mode of the shrink flange. In the b-pillar region, fractures were also found. These defects have been reduced and corrected by controlling the blank design, the die faces and process parameters.

  • PDF

Finite Element Analysis and Process Planning about the Auto Transmission Solenoid Valve using of Multi-Former (다단-포머를 이용한 오토트랜스 미션용 솔레노이드 밸브 공정설계 및 유한요소해석)

  • Park, Chul-Woo
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.33 no.1
    • /
    • pp.97-103
    • /
    • 2009
  • The process design of forward Extrusion and Upsetting of Axi-symmetric part has been studied in this paper. During the cold forging product; auto transmission Solenoid Valve part, the defects such as folding and under-fill can be appeared by the improperly controlled metal flow. In this study, to reduce the folding and under-fill the design of experiments has been used to find out the significant design variables in the design of forging process. This paper deals with an Process Planning with which designer can determine operation sequences even after only a little experience in Process Planning of Multi-Former products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge-base consisting of design rules is built. Based on the systematic procedure of process sequence design, the forming operation of cold forged auto transmission Solenoid Valve part is analyzed by the commercial Finite Element program, DEFORM/2D.

BIOLOGIGIC MEMBRANE FOR GUIDED BONE REGENERATION (골 재생을 위한 생물학적 유도막)

  • Hong, Jong-Rak;Kang, Na-Ra;Choung, Pill-Hoon
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
    • /
    • v.30 no.1
    • /
    • pp.17-24
    • /
    • 2004
  • The purpose of this study was to evaluate the stability and efficacy of biologic membrane made of freeze-dried cartilage as a barrier to facilitate guided bone regeneration in experimental non-healing bone defects in the rat mandible. Nine adult Sprague-Dawley rats (400-500g) were used in experiment. 5.0mm in diameter were created on the mandibular angle area by means of slow-speed trephine drill. In microscopic examination, dynamic immature bone forming at 2 weeks and its calcification at 4 weeks were observed. The membrane made of lyophilized cartilage taken from human costal cartilage seems to be very effective for guided bone regeneration as a biologic membrane and the scaffold for attachment of cells or local drug delivery system of growth factor, which may meet the ideal requirement of a barrier membrane and graft materials.

The Effect of Preform Shape for Hot-forging Process of Aluminum-alloy (예비성형체형상이 알루미늄합금의 열간단조공정에 미치는 영향)

  • Kwon, Y.M.;Lee, Y.S.;Song, J.I.;Lee, J.H.
    • Proceedings of the KSME Conference
    • /
    • 2001.06c
    • /
    • pp.106-110
    • /
    • 2001
  • A effective and accurate method of hot-forging process is essential to the design of optimized dies as well as workpiece of intial shape. the former is achieved by a proper forging sequence with invokes serious problem like excessive load and die wear, die failure, underfilling and lap defects. the latter is achieved by a proper preform design of case I, case II, case III. metal forming processes of aluminum-alloy forged at an effective strain and temperature are analyzed by the finite element method. the non-isothermal analysis have been compared with optimized in terms of preform shape.

  • PDF

Preform Effect on the Plastic Deformation Behavior of Workpieces in Equal Channel Angular Pressing (Equal Channel Angular Pressing 가공 중 소성 변형에 미치는 재료의 초기 형상 효과)

  • Yoon, Seung-Chae;Seo, Min-Hong;Kim, Hyoung-Seop
    • Transactions of Materials Processing
    • /
    • v.15 no.5 s.86
    • /
    • pp.382-386
    • /
    • 2006
  • Preform design is an effective means of achieving the homogeneous deformation of workpiece materials and decreased load in metal forming. However, this approach has not been applied to equal channel angula. pressing (ECAP). In this paper, plastic deformation behavior of workpieces having four different preform shapes during ECAP was investigated using finite element analyses. The results indicated that a preform design of the workpiece head has a beneficial effect on homogeneous deformation, reducing the maximum pressing load at the initial stage and eliminating folding defects at strain concentration points.

Prediction of the Residual Stress for a Steel Plate after Roller Leveling - Part I : Development of the Model (롤러 레벨링 공정시 후판의 잔류응력 예측 - Part I : 모델 개발)

  • Ye, H.S.;Hwang, S.M.
    • Transactions of Materials Processing
    • /
    • v.22 no.1
    • /
    • pp.5-10
    • /
    • 2013
  • Steel plates are widely used in many manufacturing areas such as ship and bridge construction industries and are fabricated by different forming processes. Steel plates can have various shape defects, such as curl or camber. Roller leveling reduces the magnitude of the residual stress by using small amounts of reverse bending via an appropriate arrangement of the rolls and the associated plastic deformation in the steel plate. In this study a model for the residual stress after roller leveling is developed. In order to simplify the formulation, a plane-strain condition is assumed and the stress in the thickness direction is assumed to be negligible. The camber deformation in a real sized plate are measured and compared with the prediction values from the model to validate the accuracy of the model.

Hemming Process Design of the Permalloy Shielding Can for the Stiffness and Shape Accuracy (퍼멀로이 실딩캔의 강성증대 및 형상 정밀도를 위한 최적 헤밍 공정설계)

  • Lee, Sun-Bong;Kim, Dong-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.19 no.5
    • /
    • pp.29-35
    • /
    • 2002
  • This study shows the process design and forming analysis of permalloy shielding can that support the automobile multi-display parts to indicate the accurate information of car. This study is particularly important, since the accuracy of permalloy shielding can is known to affect the magnetic properties such as coercivity and permeability quite sensitively. The objective functions are defects such as hemming wind, hemming length, hemming wrap and tightness in prehemming process. The pre-hemming angle is considered as design parameter. The commercial finite element program PAM-STAMP™ was used to simulate the pre-hemming and hemming process. The ANN (Artificial Neural Network) has been implemented for minimizing of objective function and for investigating effect of punch angle relevant to the pre-hemming process. The results of analysis to validate the proposed design method are presented.