• Journal of the Korean Society for Precision Engineering
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• v.5 no.1
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• pp.84-93
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• 1988

The on-line detection of the chip flow is one of the most important technologies in com- pletly automatic operation of machine tool, such as FMS and Unmanned Factories. This problem has been studied by many researchers, however, it is not solved as yet. For the recognition of chip flow in this study, the dynamic cutting force components due to the chip breaking were measured by dynamometer of piezo-electric type, and the frequency components of cutting force were also analyzed. From the measured results, the effect of cutting conditions and tool geometry on the dynamic cutting force component and chip formation were investigated in addition to the relationships between frequency of chip breaking (fB) and side serrated crack (fC) of chip. As a result, the following conclusions were obtaianed. 1) The chip formations have a large effect on the dynamic cutting force components. When chip breaking takes place, the dynamic cutting force component greatly increases, and the peridoic components appear, which correspond to maximum peak- frequency. 2) The crater wear of tool has a good effect on the chip control causing the chiup to be formed as upward-curl shape. In this case, the dymamic cutting force component greatly increases also 3) fB and fC of chip are closely corelated, and fC of chips has a large effect on the change of the situation of chip flow and dynamic cutting force component. 4) Under wide cutting conditions, the limit value (1.0 kgf) of dynamic cutting force component exists between the broken and continuous chips. Accordingly, this value is suitable for recognition of chip flow in on-line control of the cutting process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.186-189
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• 2008

The flex plate, an automotive part which mounts to the automotive engine to transfer torque to transmission, should have considerable hardness and shape accuracy. As a way to produce the flex plate, the hot press forming technology which takes advantages of high formability at elevated temperature, enhanced strength and shape stability was introduced. Therefore, as one of major process parameters the heat treatment condition should be determined to obtain appropriate hardness in the range of manufacturer's specifications. In this study, two heat treatments, austempering and quenching and tempering (QT), were compared as feasible conditions fur the hot press forming of high-carbon tool steel and the hardness and toughness after heat treatments were evaluated. The study showed that both heat treatments resulted in improved hardness but only quenching and tempering showed practicable range of toughness.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.101-106
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• 2003

Recent electronic equipment becomes smaller, more functional, and more complex. According to these trends, LTCC(low temperature co-fired ceramic) has been emerged as a promising technology in packaging industry. It consists of multi-layer ceramic sheet, and the circuit has 3D structure. In this technology via hole formation plays an important role because it provides an electric path for the packaging interconnection network. Therefore via hole quality is very important for ensuring performance of LTCC product. Via holes are formed on the green sheet that consists of ceramic(before sintering) layer and PET(polyethylene Terephthalate) one. In this paper we found the correlation between hole quality and process condition such as ceramic thickness, and tool size. The shear behavior of double layer sheet by micro hole punching which is different from that of single layer one was also discussed.

• Journal of The Korean Astronomical Society
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• v.38 no.2
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• pp.121-124
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• 2005

High resolution images of the nuclear regions of nearby galaxies show that nuclear spirals are preponderant in normal galaxies as well as in active galaxies. These nuclear spirals, especially the grand-design nuclear spirals are found to be formed by the gas flow driven by the bar. Hydrodynamical simulations exploring a wide range of parameter space show that the morphology of nuclear spirals depends not only on the inner dynamics but on the global dynamics resulting from the global mass distribution of galaxies. Thus, the nuclear morphology can be a diagnostic tool for the inner dynamics of galaxies when the global mass distribution is taken into account.

• Journal of the Society of Naval Architects of Korea
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• v.38 no.2
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• pp.53-61
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• 2001

A cutting machine for freeform hull surfaces of ship models is developed and a servo system is employed for tool path control. The servo system consists of BLDC(Blushless DC) motor, control driver and host controller. Also PI controller is applied for precision processing. GUI(Graphic User Interface) was realized by visual c++ for the convenience of users. Free form surfaces are formed by the cutting machine developed in the Ocean Engineering Wide Tank of the University of Ulsan.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.3
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• pp.159-165
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• 2002

So far, an alternator pulley has been formed by cold forging and casting with a metal due to the necessity of its high strength. Various advantages such as the light weight, the low cost, and the high productivity can be obtained by the injection molding process using engineering plastics. Engineering plastics have an excellent performance in the characteristics off strength vs. weight, a good forming ability and a productivity. The object of this study is to develop an alternator pulley, which has been made with a metal, using the injection molding process based on Taguchi methods. A sink mark is considered as a characteristic parameter to improve the quality. The FEM Simulation CAE tool, Moldflow, is used for the analysis of injection molding process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.456-459
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• 2005

The setting of a presintering temperature is carried out on the basis of the Vickers hardness of the presintered compact in the method for producing a ceramic sintered compact comprising presintering a formed compact composed of a ceramic powder and a sintering assistant, then machining the presintering compact and subsequently sintering the machined compact. The Presintering temperature is preferably set at a temperature so as to provide 213-230 Hv Vickers hardness of the compact for presintering. Furthermore, the presintering temperature is preferably within the range of 1,300-1,450$^{\circ}C$.

• Proceedings of the Korean Institute of Interior Design Conference
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• 2006.11a
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• pp.193-196
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• 2006

The meaning of the color which has from modern interior space has played important role, i.e. color itself Is the concept creation tool as well as the unique expression sphere in field of interior space far away from fixed idea relevant to the existing color which was only simple decoration or secondary element in space. Thus, this current work expresses that the color is related with decoration effect as well as basic designed-conceptual work process including the space is formed. Furthermore, through the side-composition with color, It activates the various space aspect perceptually, which created the colorful environment in using lightning, reflection of glass and penetrated nature etc. The keyword on color concept is as like various aspects, third dimension, non-materiality and symbolical meaning. In addition, it provides the color space equipped with functionality and artistry capable to arouse the diverse sensual capacity to space users on default of color image language.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.4
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• pp.68-74
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• 2000

Even in a fully automated factory, many deburring operations are carried out manually . To remove or minimize the burreffectively or automatically, understanding of the burr formation which occur at the exit stage of machining is necessary. Burrs can be formed on the feed mark ridges an the edges of the machined parts in machining operations. These burrs are underirable in terms of the surface quality, the precise dimensioning of the machined parts and the safety of operators. This paper demonstrates the effectiveness of using end mill tool on minimizing the exit burr formation in machining . In particular, the experimental relationships between the size of exit burr and the cutting parameters are established in end mill machining . Methods to control the size of exit burr are then explained.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.921-924
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• 1995

Case hardening behavior of carbon tool steel(SK5) was investigated after pulsed YAG laser irradiation. In the case od beam passes,martensite formed in the melt zone and in former pearlite regions of the austenitization zone exhibits vary high Vickers hardness values. The molten depth and width decrease as the beam power density increase. The influence of depth and width of color painted specimen was also investigated. The molten zone of the black painted specimen was the largest. The were loss of the black painted specimen was smaller than any other painted or raw material.