• Title/Summary/Keyword: Formability tests

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Effects of Bainitic Transformation Temperature and Stress State on the Formability of C-Mn-Si TRIP Steels (C-Mn-Si계 변태유기소성강의 성형성에 미치는 베이나이트 변태온도 및 응력상태의 영향)

  • Jun H. S.;Oh J. H.;Park C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.156-160
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    • 2001
  • The effects of TRansformation Induced Plasticity(TRIP) phenomena on the plastic deformation of 0.2C-1.5Si-1.5Mn multiphase steels have been investigated at various heat treatment and stress conditions. In order to estimate the formability, the hole expansion(HE) tests and the tensile tests were carried out. The formability evaluated from the uni-axial tensile tests was quite different from the formability measured from multi-axial HE-tests. Consequently, the formability in the multi-axial stress state decreased due to the extinction of the retained austenite relatively at earlier deformation stage and the production of irregular α' martensite. However, the defects of TRIP-steels were initiated exactly at the boundary between transformed martensite and ferrite matrix regardless of stress state. In addition, new experimental formula is proposed in order to predict the multi-axial formability of the TRIP steels from the results of uniaxial tensile test.

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Experimental Formability Investigation for FSW Sheets with Respect to Base Material's Directional Combination (모재의 방향성에 따른 마찰교반용접 판재의 성형성에 관한 실험적 연구)

  • Kim, Dae-Yong;Lee, Won-Oh;Kim, June-Hyung;Kim, Chong-Min;Chung, Kwan-Soo
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.73-79
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    • 2009
  • In order to investigate the formability of friction stir welded(FSW) tailor welded blanks(TWB) with respect to the base material's directional combination, aluminum alloy AA6111-T4 sheets were welded with three different conjoining types: RD-RD, TD-RD and TD-TD. Here, RD and TD represent rolling and transverse directions, respectively. For experimental formability study, three tests with gradual complexity were performed: the simple tension test with various weld line directions for uni-axial elongation, the hemisphere dome stretching test for biaxial stretching and the cylindrical cup deep drawing test. As a result, all three forming tests showed that RD-RD type samples exhibited the best formability, while TD-TD type sheets showed the least formability performance.

Evaluation of Weldability and Formability of Tailor Welded Blank by Using Upset Weld (업셋 용접 테일러드 블랭크의 용접성 및 성형성 평가)

  • 민경복;장진호;강성수
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.57-64
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    • 1999
  • The press formability analysis of welding parts was studied in the current work by the tailor welded blank. As the body panel is used in the press forming of welding parts by a weld method of the tailor welded blank, the following conditions are demanded: 1) The strength of welding parts must be the higher than base metals. 2) After the welding, severe welding deformatins must be avoided. 3) The press formability of welding parts is similar to that of many base metals. 4) The productibility of a welding has to be higher. There are many welding methods satisfying these conditions, but the purpose of this study is to inbestigate the upset weldability and formability of the material (SPCC). SPCC steel sheet showed good weldability and formability under some welding conditions. The experimental results were discussed by the evaluation of the results obtained from tensile tests, hardness tests, micro-structures and Erichsen cup test was a little lower than that of parent material.

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Experimental and Analytical Researches on Mechanical Properties Related to Formability of AZ31B Alloy Sheet (AZ31B 합금판재 성형관련 기초물성 실험 및 해석 연구)

  • Kim, S.H.;Park, K.D.;Jang, J.H.;Kim, K.T.;Lee, H.W.;Lee, G.A.;Kim, K.P.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.466-472
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    • 2008
  • In this paper, tension tests and formability tests are performed to construct a database related to mechanical properties and the formability of the AZ31B Mg alloy sheet. A forming test with a hemi-spherical punch is conducted at varying temperatures to establish a forming limit diagram. In order to verify the applicability of the analysis using the conventional flow hardening model, a finite element analysis is performed on the hemi-spherical punch forming process and the results are compared with experimental ones. The study investigates problems involving a computational analysis that does not consider flow softening of the magnesium alloy at elevated temperatures.

Experimental and Analytical Researches on Mechanical Properties Related to Formability of AZ31B Alloy Sheet (AZ31B 합금판재 성형관련 기초물성 시험 및 해석 연구)

  • Kim, S.H.;Park, K.D.;Jang, J.H.;Kim, K.T.;Lee, H.W.;Lee, G.A.;Choi, S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.366-369
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    • 2008
  • In this paper, tension tests and formability tests are performed to construct a database related to mechanical properties and the formability of the AZ31B Mg alloy sheet. A forming test with a hemi-spherical punch is conducted at varying temperatures to establish a forming limit diagram. In order to verify the applicability of the analysis using the conventional flow hardening model, a finite element analysis is performed on the hemi-spherical punch forming process and the results are compared with experimental ones. The study investigates problems involving a computational analysis that does not consider flow softening of the magnesium alloy at elevated temperatures.

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Warm Formability Variation of AZ31 Sheet by Double Stage Forming Velocity (이단성형속도에 따른 AZ31판재 온간 성형성 변화)

  • Kim, H.K.;Kim, J.D.;Heo, Y.M.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.112-115
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    • 2009
  • Press forming of magnesium alloy sheet is conducted at elevated temperatures to improve the press formability due to its low formability at room temperature. At elevated temperatures, magnesium alloy sheet formability is known to be very sensitive to the strain rate. In this paper, warm deep drawing tests of magnesium alloy AZ31 sheet was conducted under double forming velocity as well as single forming velocity to examine the formability change by forming velocity profile. The observed formability improvement by double forming velocity was analyzed by using the finite element analysis.

A Study of the FEM Method on the Clad Sheet Metal Formability (Clad Sheet(Mg-Al-SUS) 성형성에 관한 해석 기법의 연구)

  • Jung, T.W.;Lee, Y.S.;Kim, D.;Hoon, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.399-402
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    • 2009
  • The Clad sheet is made roll-bonding process of the one or more material with the different property. Good formability is an essential property in order to deform a clad metal sheet to a part or component. In this study, the mechanical properties and formability of a Mg-Al-SUS clad sheet are investigated. The clad sheet was deformed at elevated temperatures because of its poor formability at room temperature. Tensile tests of the each material and clad sheet were performed at various temperatures and at various strain rates. The limited draw ration (LDR) was obtained using a deep drawing test to measure the formability of the clad sheet. A finite element (FE) analysis was performed to predict formability of the cup drawing product, one_layer model and three_layer model.

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Forming Characteristics of Laser Welded Tailored Blanks III : Stretch Forming Characteristics (레이저 용접 테일러드 블랭크의 기본 성형특성 III : 신장성형 특성)

  • Park, Gi-Cheol;Han, Su-Sik;Jin, Jo-Gwan;Gwon, O-Jun
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.354-363
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    • 1998
  • In order to analyze the stretch forming characteristics of tailored blanks, laser welded blanks of different thickness and strength combinations were prepared and stretching tests were done. The stretching formability of laser welded blanks was reduced as increasing the deformation restraining force ($strength{\times}thickness$) ratio between two welded sheets. Weld line movement was attributed to strain concentration at weaker sheets and resulted in fracture at weaker sid, so that fracture could be predicted by the forming limit of the weak sheet. In the case of a welded blank with the similar deformation restraining force rations between two welded sheets, crack occurred at weld and its forming limit was about 15% less than the base sheet. The effects of lubrication and weld line position on stretch-ing formability were also investigated by experiments. Lower friction did not always give better formability for tailored blanks. Stretching formability was observed to be improved as increasing the area of weak sheet.

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A Study on the Forming Velocity Effect on the Warm Deep Drawing of AZ31 Sheet (성형속도에 따른 AZ31판재의 온간 디프드로잉 성형성 연구)

  • Kim, K.D.;Kim, H.K.;Kim, J.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.234-237
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    • 2007
  • Deep drawing of magnesium alloy sheet is conducted at elevated temperatures($200{\sim}300^{\circ}C$) to improve the press formability because of low formability at room temperature. Then magnesium alloy sheet formability is known to be very sensitive to the strain rate. In this paper, we conducted warm deep drawing tests of magnesium alloy AZ31 sheet for various punch velocities. We examined the forming velocity effect on the deep drawing formability and the correlation with the tensile test result.

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Hemi-spheroidal Punch Stretching Test for Evaluation Press Formability (프레스 가공성 평가를 위한 반타원체 펀치 장출 시험)

  • Lee, Seung-Yeol;Geum, Yeong-Tak
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.539-544
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    • 1998
  • Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests our specially designed hemi-spheroidal head punch were used. In the experiment the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain mea-surement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

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