• Title/Summary/Keyword: Forged Sintered Powder

Search Result 14, Processing Time 0.019 seconds

Innovative Materials and Production Techniques for Sinterforged PM Aluminium Components with Improved Performance

  • Neubing, Hans-Claus;Ichikawa, Junichi;Gradl, Johann
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.710-711
    • /
    • 2006
  • High strength PM aluminium alloys Al-Zn-Mg-Cu (7075 type) were studied by using commercially available powder blends and the sinter-forging technique for component production. Principal areas of focus include the response to PM processing, micro structural assessment and material properties of Aluminium sinter forged products. Green preforms are successfully sintered to near full density by solid-supersolidus liquid phase sintering. Sinter forging method can produce components with net shape and mechanical characteristics of the material have improved greatly. Properties of this new PM Al-alloy were found to be reproducible in an industrial production environment.

  • PDF

Effects of Powder Shape and Densification Mechanism on the Microstructures and Mechanical Properties of Ti-6Al-4V Components (타이타늄 합금 분말 형상 및 치밀화 기구에 따른 미세조직 및 기계적 물성 영향 연구)

  • Kim, Youngmoo;Kwon, Young-Sam;Song, Young-Beom;Lee, Sung Ho
    • Journal of Powder Materials
    • /
    • v.26 no.4
    • /
    • pp.311-318
    • /
    • 2019
  • The objective of this study is to investigate the influence of powder shape and densification mechanism on the microstructure and mechanical properties of Ti-6Al-4V components. BE powders are uniaxially and isostatically pressed, and PA ones are injection molded because of their high strengths. The isostatically compacted samples exhibit a density of 80%, which is higher than those of other samples, because hydrostatic compression can lead to higher strain hardening. Owing to the higher green density, the density of BE-CS (97%) is found to be as high as that of other samples (BE-DS (95%) and P-S (94%)). Furthermore, we have found that BE powders can be consolidated by sintering densification and chemical homogenization, whereas PA ones can be consolidated only by simple densification. After sintering, BE-CS and P-S are hot isostatically pressed and BE-DS is hot forged to remove residual pores in the sintered samples. Apparent microstructural evolution is not observed in BE-CSH and P-SH. Moreover, BE-DSF exhibits significantly fine grains and high density of low-angle grain boundaries. Thus, these microstructures provide Ti-6Al-4V components with enhanced mechanical properties (tensile strength of 1179 MPa).

Microstructure and mechanical properties in hot-forged liquid-phase-sintered silicon carbide (고온단조에 의한 액상소결 탄화규소의 미세구조 및 기계적 특성)

  • Roh, Myong-Hoon;Kim, Won-Joong
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.11 no.6
    • /
    • pp.1943-1948
    • /
    • 2010
  • Two kind of $\beta$-SiC powders of different particle sizes (${\sim}1.7\;{\mu}m$ and ${\sim}30\;nm$), containing 7 wt% $Y_2O_3$, 2 wt% $Al_2O_3$ and 1 wt% MgO as sintering additives, were prepared by hot pressing at $1800^{\circ}C$ for 1 h under applied pressures, and then were hot-forged at $1950^{\circ}C$ for 6 h under 40 MPa in argon. All the hot-pressed specimens consisted of equiaxed grains and were developed grain growth after hot-forging. The smaller starting powder was developed the finer microstructure. The microstructures on the surfaces parallel and perpendicular to the pressing direction of the hot-forged SiC were similar to each other, and no texture development was observed because of the lack of massive $\beta$ to $\sigma$ phase transformation of SiC. The fracture toughness (${\sim}3.9\;MPa{\cdot}m^{1/2}$), hardness (~ 25.2 GPa) and flexural strength (480 MPa) of hot-forged SiC using larger starting powder were higher than those of the other.

Finite Element Analysis of P/M Connecting Rod Forging (분말컨넥팅로드 단조의 유한 요소 해석)

  • Park, Jong-Jin
    • Transactions of Materials Processing
    • /
    • v.1 no.1
    • /
    • pp.33-41
    • /
    • 1992
  • Sintered P/M connecting rod is forged to increase density and to satisfy dimensional specifications. Flow of the materials is different form that of wrought materials due to pores in the preform. The Mises yield function was modified to. include the first invariant of stress tensor, and the associated flow rule was derived by applying the normality rule to the yield function. Axisymmetric and plane-strain finite element analyes were carried out for the ring and beam portions of the connecting rod, respectively. The flow of the preform and density change of the analysis are presented in this paper. A load-stroke curve was also presented by superimposing analysis results for the ring and beam portions.

  • PDF