• 산업기술연구
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• 제17권
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• pp.11-20
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• 1997

This paper deals with the study on the cutting characteristics in ball endmilling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluated by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. Prediction of cutting force make it possible to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

• Bulletin of the Korean Chemical Society
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• 제24권6호
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• pp.717-722
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• 2003

The structure, force field and vibrational spectra of triphenylene are studied by $B3LYP/6-31G^*$(5d) level of theory. The results are compared to those of the related system, phenanthrene. The scale factors in nonredundant local coordinates obtained after fitting the DFT frequencies to the experimental numbers of phenanthrene-$d_0 and -d_{10}$ are transferred to predict the spectra and assignment of triphenylene for in-plane modes. The frequencies based on scaling methodology due to Lee et al. are also obtained. These frequencies are compared with the predicted numbers based on scale factors from phenanthrene. Probable assignment for out-of-plane modes is proposed based on simple scaling of Scott and Radom (scale factor 0.9614) as well as by scaling methodology by Lee et al.

• 한국생산제조학회지
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• 제22권3호
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• pp.437-446
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• 2013

There have been numerous studies on end milling processes. However, these have been restricted to the application of tools for special cutting purposes. A side milling cutter can handle long, deep, and open slots in a more efficient manner, and it provides the best stability and productivity for this type of milling. In this paper, a method to predict the cutting forces in side milling is described, and simulated cutting forces are compared with those obtained by cutting experiments. In particular, the side milling process easily generates relative motion between the tools and the workpiece because it produces intermittent cutting forces that cause vibrations over a wide frequency range. Therefore, the application of a dynamic cutting model instead of a static cutting model is appropriate to forecast the cutting forces more accurately.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.160-163
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• 2003

For the purpose of rolling hard metals such as silicon steel and non-ferrous metals, the backup roll driven-type mill has been widely used in cold rolling industry. Since the backup roll drive results in horizontal bending of the work rolls and therefore exerted reciprocal action on the roll gap contour, the selection of slim work rolls is very restricted. In this paper, we present an analytic equation based scheme to determine a proper horizontal position of work roll minimizing the horizontal force subject to mechanical constraints.

• 소성∙가공
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• 제19권3호
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• pp.145-151
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• 2010

In case of thin-wall two-color injection molding, flashing often occurs when molten polymer flows into small gap at the parting line in mold with high pressure or under the unbalanced clamping force condition. In this study, flashing was examined in the production of thin-wall notebook case with large area when the rapid heat cycle molding (RHCM) technology was applied to the two-color injection molding. The effects of the RHCM technology on the part properties and weld-lines were compared with conventional injection molding. The flashing caused by the clamping device of the two-color injection molding machine was examined and compared by experiments and CAE analyses.

• 대한기계학회논문집A
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• 제28권9호
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• pp.1262-1269
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• 2004

This study predicts muscle forces acting on the lower extremity when the knee joint is in deep flexion. The whole body was approximated as a link model, and then the moment equilibrium equations at the lower extremity joints were derived far given reaction farces against the ground. Measurement of deep flexion was carried out by placing ten markers on the body. This study calculated the moment acting at each Joint from the equations of force and moment, classified the complicated muscles around the knee joint, and then predicted the muscle forces to balance the joint moment. Two models were proposed in this study: the simpler one that consists of three groups of muscle and the more detailed one of nine groups of muscle.

• 한국공작기계학회논문집
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• 제10권3호
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• pp.68-74
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• 2001

In the drawing of large size automotive panels, elastic deflection of die components is induced by the contact force between them. The deflection is nonuniform and locally distributed, and results in nonuniform material flow. In order to arrange such a nonuniform die gap, a correcting operation, so called die spotting, is inevitable, which requires trial and error works and consuming time. A prediction of the bending deflection prior to a try-out must be useful to reduce the die spotting time. In this study, drawing process of a front fender is simulated first. and the deflection of the blank holder is calculated from the contact force imposing on th blank holder. The balance block heights ensuring a uniform deflection are optimized by the analysis and design of experiments.

• 한국정밀공학회지
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• 제16권2호통권95호
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• pp.104-115
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• 1999

Cutting process, in general, is a closed-loop system consisting of structural dynamics and cutting dynamics, with the cutting forces and the relative displacements between tool and workpiece being the associated variables. There have been a number of works on modeling the cutting process of endmilling, most of which assumed that either one of the tool or workpiece be negligible in tis displacement. In this paper, the relative displacement between tool and workpiece was considered. The proposed model used experimental modal analysis for structural dynamics and an instantaneous uncut chip thickness model for cutting dynamics. Simulation of the model, a time varying cutting system, was performed using 4th order Runge-Kutta method. Subsequent simulation results were utilized to predict chatter over a variety of experiments in slotting operation, showing good agreement.

• Structural Engineering and Mechanics
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• 제44권5호
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• pp.601-609
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• 2012

Effect of different crack sizes on fracture criterion of some engineering materials was investigated in this work. Using finite element (FE) method coupled with a newly developed algorithm, J-integral values for different crack sizes were obtained for single-edge notched bend (SENB) and compact type (CT) specimen. Specimens with initial a/W ratio from 0.25 to 0.75 varying in crack size in steps of 0.125 were investigated. Several different materials, like 20MnMoNi55, 42CrMo4 and 50CrMo4, usually used in engineering structure, were investigated. For one of mentioned materials, numerical results were compared with experimental and their compatibility is visible.

• International Journal of Aeronautical and Space Sciences
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• 제4권2호
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• pp.9-16
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• 2003

Piezoelectric materials are widely used to construct smart or adaptive structures. Although extensive efforts have been devoted to the analysis of piezoelectric materials in recent years, most researches have been conducted by assuming that the material properties are fixed and have no uncertainties. Intrinsically, material properties have a certain amount of scatter and such uncertainties can affect the performance of component. In this paper, the convex modeling is used to consider such uncertainties in calculating the crack extension force of piezoelectric material and the results are compared with the one obtained via the Monte Carlo simulation. Numerical results show that crack extension forces increase when uncertainties considered, which indicates that such uncertainties should not be ignored for reliable lifetime prediction. Also, the results obtained by the convex modeling and the Monte Carlo simulation show good agreement, which demonstrates the effectiveness of the convex modeling.