• Title/Summary/Keyword: Force Prediction

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Prediction of Surface Topography by Dynamic Model in High Speed End Milling (고속 엔드밀 가공시 동적 모델에 의한 표면형상 예측)

  • Lee, Gi-Yong;Ha, Geon-Ho;Gang, Myeong-Chang;Lee, Deuk-U;Kim, Jeong-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1681-1688
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    • 2000
  • A dynamic model for the prediction of surface topography in high speed end milling process is developed. In this model the effect of tool runout, tool deflection and spindle vibration were taken in to account. An equivalent diameter of end mill is obtained by finite element method and tool deflection experiment. A modal parameter of machine tool is extracted by using frequency response function. The tool deflection, spindle vibration chip thickness and cutting force were calculated in dynamic cutting condition. The tooth pass is calculated at the current angular position for each point of contact between the tool and the workpiece. The new dynamic model for surface predition are compared with several investigated model. It is shown that new dynamic model is more effective to predict surface topography than other suggested models. In high speed end milling, the tool vibration has more effect on surface topography than the tool deflection.

Prediction of Microstructural Changes during Cryogenic Rolling of Al alloys using an Eulerian Analysis (알루미늄 합금 극저온 압연의 오일러리안 해석에서 미세조직 변화 예측)

  • Yoon S. H.;Nam W. J.;Park K. T.;Lee Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.381-383
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    • 2005
  • This paper is concerned with the prediction of micro structural changes of Al alloys during cryogenic rolling using an Eulerian finite element analysis. The main objective of cryogenic rolling is to obtain ultra-fine grains by severe plastic deformation at the extremely low temperature. Thereby, this simulation focuses on micro structural developments - the texture development and the changes in the size and shape of grains. The former one may be modeled using a crystal plasticity theory while the other can be predicted by a streamline technique. Applications to three pass rolling are given.

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Austenite Grain Growth Prediction Modeling of C-Mn-Mo-Ni Steel HAZ Considering Precipitates (C-Mn-Mo-Ni강 용접열영향부의 석출물을 고려한 오스테나이트 결정립 성장 거동 예측)

  • 서영대;엄상호;이창희;김주학;홍준화
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.78-86
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    • 2002
  • A metallurgical model for the prediction of prior austenite grain size considering the dissolution kinetics of M$_3$C precipitates at the heat affected zone of SA508-cl.3 was proposed. The isothermal kinetics of grain growth and dissolution were respectively described by well-known equation, $dD/dT=M({\Delta}F_{eff})^M$ and Whelan's analytical model. The isothermal grain growth experiments were carried out for measure the kinetic parameters of grain growth. The precipitates of the base metal and the specimens exposed to thermal cycle were examined by TEM-carbon extraction replica method. The model was assessed by the comparison of BUE simulation experiments and showed good consistencies. However, there was no difference between the model considering and ignoring $M_3C$ precipitates. It seems considered that pinning force exerted by $M_3C$ Precipitates was lower than driving force for grain growth due to large size and small fraction of precipitates, and mobility of grain boundary was low in the lower temperature range.

A Study of Machining Error Compensation for Tool Deflection in Side-Cutting Processes using Micro End-mill (측면가공에서 마이크로 엔드밀의 공구변형에 의한 절삭가공오차 보상에 관한 연구)

  • Jeon, Du-Seong;Seo, Tae-Il;Yoon, Gil-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.128-134
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    • 2008
  • This paper presents a machining error compensation methodology due to deflection of micro cutting tools in side cutting processes. Generally in order to compensate for tool deflection errors it is necessary to carry out a series of simulations, cutting force prediction, tool deflection estimation and compensation method. These can induce numerous calculations and expensive costs. This study proposes an improved approach which can compensate for machining errors without simulation processes concerning prediction of cutting force and tool deflection. Based on SEM images of test cutting specimens, polynomial relationships between machining errors and corrected tool positions were induced. Taking into account changes of cutting conditions caused by tool position variation, an iterative algorithm was applied in order to determine corrected tool position. Experimental works were carried out to validate the proposed approach. Comparing machining errors of nominal cutting with those of compensated cutting, overall machining errors could be remarkably reduced.

LMTT Positioning System Control using DR-FNN (DR-FNN을 이용한 LMTT Positioning System 제어)

  • Lee, Jin-Woo;Sohn, Dong-Sop;Min, Jung-Tak;Lee, Kwon-Soon
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2206-2208
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    • 2003
  • LMTT(Linear Motor-based Transfer Technology) is horizontal transfer system in the maritime container terminal for the port automation. The system is modeled PMLSM(Permanent Magnetic Linear Synchronous Motor) that is consists of stator modules on the rail and shuttle car(mover). Because of large variant of movers weight by loading and unloading containers, the difference of each characteristic of stator modules, and a stator module's default etc., LMCS(Linear Motor Conveyance System) is considered as that the system is changed its model suddenly and variously. In this paper, we will introduce the soft-computing method of a multi-step prediction control for LMCS using DR-FNN(Dynamically Constructed Recurrent Fuzzy Neural Network). The proposed control system is used two networks for multi-step prediction. Consequently, the system has an ability to adapt for external disturbance, cogging force, force ripple, and sudden changes of itself.

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Distribution of Optimum Yield-Strength and Plastic Strain Energy Prediction of Hysteretic Dampers in Coupled Shear Wall Buildings

  • Bagheri, Bahador;Oh, Sang-Hoon;Shin, Seung-Hoon
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1107-1124
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    • 2018
  • The structural behavior of reinforced concrete coupled shear wall structures is greatly influenced by the behavior of their coupling beams. This paper presents a process of the seismic analysis of reinforced concrete coupled shear wall-frame system linked by hysteretic dampers at each floor. The hysteretic dampers are located at the middle portion of the linked beams which most of the inelastic damage would be concentrated. This study concerned particularly with wall-frame structures that do not twist. The proposed method, which is based on the energy equilibrium method, offers an important design method by the result of increasing energy dissipation capacity and reducing damage to the wall's base. The optimum distribution of yield shear force coefficients is to evenly distribute the damage at dampers over the structural height based on the cumulative plastic deformation ratio of the dissipation device. Nonlinear dynamic analysis indicates that, with a proper set of damping parameters, the wall's dynamic responses can be well controlled. Finally, based on the total plastic strain energy and its trend through the height of the buildings, a prediction equation is suggested.

Development of Elastic-Plastic Fracture Mechanics Evaluation Program for Leak-Before-Break Analysis of Nuclear Piping (원전 배관 파단전누설 평가를 위한 탄소성 파괴역학 평가 프로그램 개발)

  • Park, Jun-Geun;Huh, Nam-Su;Kim, Ye-Ji;Lee, Sang-Min
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.2
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    • pp.35-46
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    • 2020
  • In this paper, a fracture mechanics evaluation system which can be used to assess the leak-before-break (LBB) of nuclear piping is developed. Existing solutions for calculating the fracture mechanics parameters (J-integral and crack opening displacement) required for LBB evaluation were firstly presented. Then a module for calculating J-integral and COD was developed, with an additional module for predicting the critical load based on the crack driving force diagram to finally develop a fracture mechanics evaluation system. To confirm the validity of the proposed evaluation system, finite element (FE) analysis was performed, and the FE J-integral and COD results were compared with prediction results using the J-integral and COD estimations program. Furthermore, the critical load assessment module was verified by comparing the actual pipe test results (Battelle test data) with prediction results using the proposed program.

A Study on the Flight Trajectory Prediction Method of Ballistic Missiles - BM type by Adjusting the Angle of a Flight Path and a Range - (탄도미사일의 비행궤적 예측 방법 연구 - 탄종별 비행경로각과 사거리를 중심으로 -)

  • Yoo, Byeong Chun;Kim, Ju Hyun;Kwon, Yong Soo;Choi, Bong Wan
    • Journal of the Korean Society of Systems Engineering
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    • v.16 no.2
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    • pp.131-140
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    • 2020
  • The characteristics of ballistic missiles are changing rapidly but studies have mostly focused on fragmentary flight trajectory analysis estimating the changing characteristics of some types, while there is a lack of research on comprehensive and efficient ballistic search, detection and prediction for missiles including the new types that have been gaining attention lately. This paper analyzes the flight trajectory characteristics of ballistic missiles at various ranges considering flight path angle adjustment, specific impulse and drag force with altitude based on the optimized equations of motion reflecting the parameters of North Korea's general and new types of ballistic missiles. The flight trajectory characteristics of representative ranges for each ballistic missile were analyzed by adjusting the flight path angle in the minimum energy method, lofted method, and depressed method. In addition, High value target can attacked by ballistic missiles considering flight path angle adjustment at various points. It's expected to be used to Threat Evaluation and Weapon Allocation, and deployment of defense systems by interpreting the analysis of the latest Iskander-class ballistic missiles and the new multiple rocket launcher.

Simulating large scale structural members by using Buckingham theorem: Case study

  • Muaid A. Shhatha
    • Advances in Computational Design
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    • v.8 no.2
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    • pp.133-145
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    • 2023
  • Scaling and similitude large scale structural member to small scale model is considered the most important matter for the experimental tests because of the difficulty in controlling, lack of capacities and expenses, furthermore that most of MSc and PhD students suffering from choosing the suitable specimen before starting their experimental study. The current study adopts to take large scale slab with opening as a case study of structural member where the slab is squared with central squared opening, the boundary condition is fixed from all sides, the load represents by four concentrated force in four corners of opening, as well as, the study adopts Buckingham theorem which has been used for scaling, all the parameters of the problem have been formed in dimensionless groups, the main groups have been connected by a relations, those relations are represented by force, maximum stress and maximum displacement. Finite element method by ANSYS R18.1 has been used for analyzing and forming relations for the large scale member. Prediction analysis has been computed for three small scale models by depending on the formed relations of the large scale member. It is found that Buckingham theorem is considered suitable way for creating relations among the parameters for any structural problem then making similitude and scaling the large scale members to small scale members. Finally, verification between the prediction and theoretical results has been done, it is observed that the maximum deviation between them is not more than 2.4%.

The Prediction of Nozzle Trajectory on Substrate for the Improvement of Panel-Scale Etching Uniformity (에칭공정에서의 Panel-Scale Etching Uniformity 향상을 위한 에칭노즐 궤적예측에 관한 연구)

  • Jeong, Gi-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.160-160
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    • 2008
  • In practical etching process, etch ant is sprayed on the metal-deposited panel through nozzles collectively connected to the manifold and that panel is usually composed of many PCB(printed circuit board)'s. The etching uniformity, the difference between individual PCB's on the same panel, has become one of most important features of etching process. In this paper, the prediction of nozzle trajectory has been performed by the combination of algebraic formula and numerical simulation. With the pre-determined geometrical factors of nozzle distribution, the trajectories of individual nozzles were predicted with the change of process operational factors such as panel speed, nozzle swing frequency and so on. As results, two dimensional distribution of impulsive force of etchant spray which could be considered as a key factor determining the etching performance have been successfully obtained. Though only qualitative prediction of etching uniformity have been predicted by the process developed in this study, the expansion to the quantitative prediction of etching uniformity is expected to be apparent by this study.

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