• Title/Summary/Keyword: Foam material

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A Change of Foaming Magnitude as Thickness of Mold System (금형 시스템의 살두께에 대한 발포 배율의 변화)

  • Hwang, Yun-Dong;Cha, Seong-Un;Yun, Jae-Dong;Kim, Ji-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.186-191
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    • 2000
  • We use so many plastic products in everyday. Because polymer materials have a lot of merits including low cost and easiness of forming, they are widely using at many manufacturing industries. Microcellular foaming process appeared at MIT in 1980's to save a quantity of material and increase mechanical properties. The information about the thickness of cavity plays an important role in appling microcellular foaming process to the conventional injection molding process. It is essential to make an effective foam. The goal of this research is to measure the relation between the change of cavity's thickness and foaming magnitude made after inserting a gas. R/t is a conception that indicate proportion between radius and thickness of cavity in mold system. By means of SEM observation of side surface of cavity sample, foaming magnitude of cavity is mold system. By means of SEM observation of side surface of cavity sample, foaming magnitude of polymer in microcellular foaming process is decreasing gradually as the value of R/t is increasing. The proposed foaming magnitude changes data of polymer in relation to mold system can be applied in more extensive injection molding process, such as optimum design of mold for microcellular foaming process.

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Characteristics of Low Density Fiberboards for Insulation Material with Different Adhesives (I) - Thermal Insulation Performance and Physical Properties - (다양한 접착제로 제조한 단열재용 저밀도섬유판의 특성(I) - 단열성능 및 물리적 성질 -)

  • Jang, Jae-Hyuk;Lee, Min;Kang, Eun-Chang;Lee, Sang-Min
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.3
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    • pp.360-367
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    • 2017
  • This study was carried out to compare the characteristics of low density fiberboards (LDFs) manufactured with different adhesive types such as melamine urea formaldehyde (MUF), phenol formalehyde (PF), emulsified MDI (eMDI) and latexes resins. As results, hard LDFs were successfully manufactured by MUF, PF and eMDI resins. Thermal conductivities of all LDFs were significantly lower than commercial medium density fiberboard. Especially, all LDFs showed comparable thermal insulation performance with extruded polystyrene foam (XPS). LDF manufactured with eMDI resins showed the highest physical properties such as thickness/length swelling by water absorption and bending strength.

Improvement of Electrochemical Characteristics by Changing Morphologies of Carbon Electrode (탄소 전극 형상 변화에 따른 전기화학 커패시터 특성 향상)

  • Min, Hyung-Seob;Kim, Sang-Sig;Cheong, Deock-Soo;Choi, Won-Kook;Oh, Young-Jei;Lee, Jeon-Kook
    • Korean Journal of Materials Research
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    • v.19 no.10
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    • pp.544-549
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    • 2009
  • Activated carbon (AC) with very large surface area has high capacitance per weight. However, such activation methods tend to suffer from low yields, below 50%, and are low in electrode density and capacitance per volume. Carbon NanoFibers (CNFs) had high surface area polarizability, high electrical conductivity and chemical stability, as well as extremely high mechanical strength and modulus, which make them an important material for electrochemical capacitors. The electrochemical properties of immobilized CNF electrodes were studied for use as in electrical double layer capacitor (EDLC) applications. Immobilized CNFs on Ni foam grown by thermal chemical vapor deposition (CVD) were successfully fabricated. CNFs had a uniform diameter range from 50 to 60 nm. Surface area was 56 m$^2$/g. CNF electrodes were compared with AC and multi wall carbon nanotube (MWNT) electrodes. The electrochemical performance of the various electrodes was examined with aqueous electrolyte of 2M KOH. Equivalent series resistance (ESR) of the CNF electrodes was lower than that of AC and MWNT electrodes. The specific capacitance of 47.5 F/g of the CNF electrodes was achieved with discharge current density of 1 mA/cm$^2$.

Use of CGF and CCW as Medium Components for Commercial Production of Plug Seedlings of Seogun Tomato (토마토 공정묘의 상업적 생산을 위한 배지구성물질로서 발포유리와 탄화 밤나무 칩의 이용)

  • 황승재;정병룡
    • Journal of Bio-Environment Control
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    • v.13 no.2
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    • pp.81-89
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    • 2004
  • This study was conducted in a commercial plug glasshouse in Sacheon to examine the possibility of producing tomato plug seedlings using various growing media containing cellular glass foam (CGF)and carbonized chestnut woodchips (CCW) as medium components. Plug seedlings of 'Seogun' tomato were grown in media containing 50% CCW+50% peatmoss, 33% CGF+67% peatmoss, and 50% peatmoss+50% granular rockwool. A commercial plug medium (Tosilee) was used as the control. All seeds were sown in 200 cell plug trays on November 28, 2001. Seedling growth was measured at 31 days after sowing. Each treatment showed a similar growth result as compared to the control. Plant height, root grade, fresh weight, and air space and bulk density of the medium were significantly greater in the 33% CGF+67% peatmoss treatment than those in the other media. However, growth was slightly suppressed in the 50% CCW+50% peatmoss. pH and EC of the media were the highest in the control treatment, although no toxicity symptoms had been observed. The results suggest that perlite can be replaced with a new material such as CGF in the commercial scale production of plug seedlings of 'Seogun' tomato.

A Study on Structural Design of High Efficency and Lightweight Composite Propeller Blades of Regional Aircraft (중형항공기 고효율 복합재 블레이드의 설계 연구)

  • Kong, Chang-Duk;Park, Hyun-Bum;Lee, Kyung-Sun;Choi, Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.501-504
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    • 2011
  • In this study, structural design of the propeller blade for turboprop aircraft was performed. The propeller shall have high strength to get the thrust to fly at high speed. The high stiffness and strength carbon/epoxy composite material was used for the major structure and skin-spar-foam sandwich structural type was adopted for improvement of lightness. As a design procedure for the present study, firstly the structural design load was estimated through investigation on aerodynamic load and then flanges of spars from major bending loads and the skin from shear loads were preliminarily sized using the netting rule. In order to investigate the structural safety and stability, stress analysis was performed by finite element analysis code MSC. NASTRAN. Finally, it is investigated that designed blade have high efficiency and structural safety to analyze of aerodynamic and structural design results.

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Analytical Study on Equivalent Shear Modulus according to Shape of Egg-box Core (에그-박스 코어 형상 변화에 따른 등가 전단 탄성계수 수치 해석 연구)

  • Lee, SangYoun;Yun, Su-Jin;Park, DongChang;Hwang, Kiyoung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.2
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    • pp.73-79
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    • 2014
  • The sandwich shell with Egg-box core has been used for the combustion chamber case of air breathing propulsion system. The alteration on pitch length and thickness of Egg-box core was required to be lighter and save manufacturing time and cost of combustion chamber case. In this paper, the finite element analysis method which simulated bending test was used to predict the equivalent shear modulus which affect structural stability of sandwich shell in short time. The result of FE calculation on sandwich panel with homogeneous material, H130-foam core, showed a good agreement with the values available in the reference. The equivalent shear modulus of Egg-box core according to the variation of pitch length and thickness can be obtained.

A Study on Broad-Band Design of Electromagnetic Wave Absorber in Ferrite Cylinder Insertion Type (페라이트 기둥 삽입형 전파흡수체의 광대역 설계에 관한 연구)

  • 이창우;김동일
    • Journal of the Korean Institute of Navigation
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    • v.23 no.1
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    • pp.23-28
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    • 1999
  • With a rapid progress in electronic industry we enjoy various conveniences of life. As many kinds of information equipments are supplied even to most of individuals as to be called an information society, we are exchanging much information with one another surprisingly. Consequently the occupation density of microwave frequency band is highly increased, and electromagnetic environment is getting more seriously bad. It often gives fatal blow to even human life and thus becomes serious social problems. Electromagnetic wave absorbers for anechoic chamber are needed to broaden the effective frequency bandwidth, reduce the thickness, and decrease the weight. There are various absorbers proposed for the above conditions, but they could not decisively solve it the alone requirements. The Electromagnetic wave absorber made by a conventional ferrite tile has, for example, broadened the useful frequency bandwidth by the way of forming air layer(practically use urethane foam, etc.) on the ferrite tile. Therefore, an air layer is formed between a reflection plate and a sintered Ni-Zn ferrite tile of 7 mm in thickness, which has reflectivity less than -20 dB from 30 MHz to 400 MHz in bandwidth. Accordingly, in this paper, a broadened electromagnetic wave absorber are designed, which has the reflection characteristics less than -20 dB from 30 MHz to 6,000 MHz in the bandwidth. Then we achieved the goal by design the inserting square Ferrite Cylinders with the thickness less than 17.5 mm on existing grid type Ferrite absorber. The purpose of this research is on the development of very wide-band electromagnetic absorber for a universal anechoic chamber for measuring radiated electromagnetic wave or immunity of electronic equipments, GTEM-cell, wall material for preventing TV ghost, etc.

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Electricity Generation Using Cyanobacteria Synechocystis PCC 6803 in Photosynthetic Bio-Electrochemical Fuel Cell (남조류 Synechocystis PCC 6803을 이용한 생물전기화학적 물분해 전기 생산)

  • Kim, Min-Jin;Oh, You-Kwan;Kim, Mi-Sun
    • Journal of Hydrogen and New Energy
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    • v.19 no.6
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    • pp.529-536
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    • 2008
  • Cyanobacteria Synechocystis PCC 6803 or the extracted thylakoid membrane from this strain was appled to photosynthetic bio-electrochemical fuel cell(PBEFC) for the production of hydrogen under the illumination of 48Klux using halogen lamp. PBEFC was composed of anode, cathode and membrane between them. Electrode material was carbon paper while electron mediator and receptor were added phenazine methosulfate(PMS) and potassium ferricyanide respectively. When water and 50 mM tricine buffer and $300{\mu}M$ PMS were added to the anode under the light condition, PBEFC produced the current density $4.4{\times}10^{-5}\;mA/cm^2$, $1.4{\times}10^{-4}\;mA/cm^2$ and $2.4{\times}10^{-4}\;mA/cm^2$, respectively. And the addition of the thylakoid membrane to the system increased current density to $1.3{\times}10^{-3}\;mA/cm^2$. Two times increase of the thylakoid membrane into the anode doubled the current density to $2.6{\times}10^{-3}\;mA/cm^2$. But the current density was not increased proportionally to the amount of thylakoid membrane increased. The system was unstable to measure the electricity output due to the foam production in the anode. Addition of triton X-100 and tween 80 stabilized the system to measure the electricity output but the current density was not increased higher than $8.4{\times}10^{-4}\;mA/cm^2$ and $2.3{\times}10^{-3}\;mA/cm^2$. When the thylakoid membrane was substituted to Synechocystis PCC 6803 cells of four-day culture which has chlorophyll contents $20.5{\mu}g/m{\ell}$, maximum current density was $1.3{\times}10^{-3}\;mA/cm^2$ with $1\;k{\Omega}$ resistance.

Surface Reconstruction for Cutting Path Generation on VLM-Slicer (VLM-Slicer에서 절단 경로 생성을 위한 측면 형상 복원)

  • Lee, Sang-Ho;An, Dong-Gyu;Yang, Dong-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.71-79
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    • 2002
  • A new rapid prototyping process, Variable Lamination Manufacturing using a 4-axis-controlled hotwire cutter and expandable polystyrene foam sheet as a laminating material of the part (VLM-S), has been developed to reduce building time and to improve the surface finish of parts. The objective of this study is to reconstruct the surface of the original 3D CAD model in order to generate mid-slice data using the advancing front technique. The generation of 3D layers by a 4 axis-controlled hot-wire cutter requires a completely different procedure to generate toolpath data unlike the conventional RP CAD systems. The cutting path data for VLM-S are created by VLM-Slicer, which is a special CAD/CAM software with automatic generation of 3D toolpath. For the conventional sheet type system like LOM, the STL file would be sliced into 2D data only. However, because of using the thick layers and a sloping edge with the firstorder approximation between the top and bottom layers, VLM-Slicer requires surface reconstruction, mid-slice, and the toolpath data generation as well as 2D slicing. Surface reconstruction demands the connection between the two neighboring cross-sectional contours using the triangular facets. VLM-S employs thick layers with finite thickness, so that surface reconstruction is necessary to obtain a sloping angle of a side surface and the point data at a half of the sheet thickness. In the process of the toolpath data generation the surface reconstruction algorithm is expected to minimize the error between the ruled surface and the original parts..

A Constitutive Equation with Impulse-Momentum Theory for the Expanded Polypropylene (충격량-운동량 이론을 접목시킨 발포 폴리프로필렌의 구성방정식)

  • Kim, Byeong Kil;Cho, Jae Ung;Jeong, Kwang Young;Kim, Nam Hoon;Oh, Bum S.;Hahn, Youngwon;Cheon, Seong S.
    • Composites Research
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    • v.29 no.3
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    • pp.91-97
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    • 2016
  • In this paper, impulse-momentum theory was coupled to a constitutive equation both for implementing quasi-static and impact characteristics of EPP (Expanded polypropylene). Also, parameters which have physical meanings were expressed as functions of relative density. Simultaneous nonlinear Newton-Raphson method was applied to find the proper values for parameters in the constitutive equation along with quasi-static test data. Results from the impulse-momentum theory coupled constitutive equation showed good agreement with experimental data and the potential to be applied to different material type polymeric foam.