• Title/Summary/Keyword: Foam material

Search Result 448, Processing Time 0.026 seconds

Phase Morphology and Foaming of Polypropylene/Ethylene-octene Copolymer Blends (폴리프로필렌/에틸렌옥텐 공중합체 블렌드의 상분리 구조 및 발포 특성)

  • 서관호;임정철
    • Polymer(Korea)
    • /
    • v.25 no.5
    • /
    • pp.707-718
    • /
    • 2001
  • Polypropylene (PP) exhibits many beneficial properties such as low density high thermal stability, chemical resistance, good processability and recyclability. However, only limited research has been done on expanded polypropylene (EPP). In this study, we were trying to prepare EPP with chemical blowing agent. Ethylene-octene copolymer (mPE) was melt blended with PP to enhance melt fluidity of PP at processing temperature and to make more flexible foamed material. Prior to foaming, phase morphology of PP/mPE blends were investigated to examine the effect of phase morphology on the foaming ratio and cell structure of foams. Phase morphology of PP/mPE blends were affected by the content of mPE and mixing torque ratio. At the same composition, it was affected by mixing rpm. High blowing ratio and stable cell structure were obtained in the blend which has the continuous PP matrix with dispersed droplets of mPE.

  • PDF

Fabrication of Macro-porous Carbon Foams from Spherical Phenolic Resin Powder and Furfuryl Alcohol by Casting Molding (구상 페놀수지 분말과 푸르프릴 알코올로부터 주형성형에 의한 매크로 다공성 카본 폼의 제조)

  • Jeong, Hyeondeok;Kim, Seiki
    • Journal of Powder Materials
    • /
    • v.26 no.6
    • /
    • pp.502-507
    • /
    • 2019
  • Macro-porous carbon foams are fabricated using cured spherical phenolic resin particles as a matrix and furfuryl alcohol as a binder through a simple casting molding. Different sizes of the phenolic resin particles from 100-450 ㎛ are used to control the pore size and structure. Ethylene glycol is additionally added as a pore-forming agent and oxalic acid is used as an initiator for polymerization of furfuryl alcohol. The polymerization is performed in two steps; at 80℃ and 200℃ in an ambient atmosphere. The carbonization of the cured body is performed under Nitrogen gas flow (0.8 L/min) at 800℃ for 1 h. Shrinkage rate and residual carbon content are measured by size and weight change after carbonization. The pore structures are observed by both electron and optical microscope and compared with the porosity results achieved by the Archimedes method. The porosity is similar regardless of the size of the phenolic resin particles. On the other hand, the pore size increases in proportion to the phenol resin size, which indicates that the pore structure can be controlled by changing the raw material particle size.

A Design of Ferrite Electromagnetic Wave Absorber for Anechoic Chamber (전파무향실용 페라이트 전파흡수체의 설계)

  • 이창우;김동일;김하근
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
    • /
    • 1998.11a
    • /
    • pp.408-413
    • /
    • 1998
  • Electromagnetic wave absorbers for anechoic chamber are needed to broaden the useful frequency bandwidth, reduce the thickness, and decrease the weight. There are various absorbers proposed for the above conditions, but they could not decisively solve it the alone requirements. The Electromagnetic wave absorber made by a conventional ferrite tile has, for example, broadened the useful frequency bandwidth by the way of forming air layer(practically use urethane foam, etc.) on the ferrite tile. Therefore, an air layer is formed between a reflection plate and a sintered Ni-Zn ferrite tile of 7 mm in thickness, which has reflectivity less than -20 dB from 30 MHz to 600 MHz in bandwidth. Accordingly, in this paper, a broadened electromagnetic wave absorber will be designed, which has the reflection characteristics less than -20 dB from 30 MHz to 6000 MHz in the bandwidth. Then we will design a super broadband electromagnetic wave absorber by inserting square Ferrite Cylinders Type with the thickness less than 11 m and with the frequency band from 30 MHz to 6000 MHz under the above tolerance limits. The purpose of this research is on the development of a universal anechoic chamber for measuring radiated electromagnetic wave or immunity of electronic equipments, GTEM-cell, wall material for prevention TV ghost, etc.

  • PDF

Prototype of Fall Impact Protective Pants for Elderly Women (노년 여성을 위한 낙상충격 보호팬츠 디자인 프로토타입)

  • Park, Jung Hyun;Lee, Jeong Ran
    • Journal of the Korean Society of Costume
    • /
    • v.66 no.4
    • /
    • pp.45-60
    • /
    • 2016
  • Elderly women have a high risk of falling down in their daily lives. The purpose of this study is to develop protective pants for elderly women, which will mitigate the impact of falls, and play a major role in reducing injuries. The two types of design were proposed for development of protective pants by selecting pad insertion point and inserting lining for keeping pad in place through the checklist to investigate from the interviews with the medical workers and the investigation of the user requirement. Design A has protective pads in the hip, hip joint, and knee, while design B has protective pads in the hip and hip joint area. For the impact absorbing material, CR (chloroprene rubber) foam was selected for its flexibility, lightness, and impact absorbing capacity, and its pad shapes were designed to produce much flexibility in consideration of the activity and human body fitness of the wearers. Three kinds of pad types, which are the cut type, the porous type, and the honeycomb type, were proposed, and were manufactured to fit into the protective parts according to their design types.

Axiomatic Design of Mold System for Advance of Foaming Magnitude (발포 배율의 향상을 위한 금형 시스템의 공리적 설계)

  • Hwang, Yun-Dong;Cha, Seong-Un
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.4
    • /
    • pp.637-644
    • /
    • 2001
  • Polymer materials have a lot of merits including the low cost and the easiness of forming. For these reasons they are widely using at many manufacturing industries. Microcellular foaming process appeared at MIT in 1980s to save a quantity of material and increase mechanical properties. There are many process variables in appling microcellular foaming process to the conventional injection molding process. They can be solved by using Axiomatic Design Method which is very useful design method for designing a new product. Its main character is scientific and analytical. The information about the thickness of cavity plays an important role in making an effective foam. The goal of this research is to design mold system for advance of foaming magnitude with axiomatic design method. There is a relation between the change of cavitys thickness and foaming magnitude made after inserting a gas. R/t is a conception that indicate proportion between radius and thickness of cavity in mold system. By means of SEM observation of side surface of cavity sample, foaming magnitude of polymer in microcellular foaming process is decreasing gradually as the value of R/t is increasing. In this paper, an advanced mold system was presented by mapping the relation between functional requirements and design parameters.

Rapid Manufacturing of Large Object by Splitting Solid Model in VLM-ST (VLM-ST 공정에서 입체 절단을 이용한 대형 물체의 쾌속 제작)

  • 이상호;안동규;김효찬;양동열;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.50-53
    • /
    • 2003
  • Most companies use technologies such as stereolithography, selective laser sintering, and fused deposition modeling to make parts for such small consumer products as telephones, heads, and shoes. The largest part that the existing RP systems can make is only 600 mm in length. Because most RP systems build parts by depositing, solidifying, or sintering material point-by-point, making larger objects takes a long time. and in many cases, large objects won't fit the build size. A new effective thick-layered RP process. Transfer type Variable Lamination Manufacturing using expandable polystyrene foam (VLM-ST) has been developed with thick layers and sloped surfaces. In this paper, a scaledown model of F16 Fighter with the length of 800 mm is rapidly fabricated using the VLM-ST process. In order to build a CAD model of F16 larger than 600 mm in length, the approach in VLM-ST is to build larger parts in multiple sub-parts and then glue them together. The fabricated result shows that the VLM-ST process employing thick layers and sloped surfaces is adequate for creating the real-sized large objects in the diverse fields such as automobiles, electric home appliances, electronics. and etc.

  • PDF

Production Process of Foamed Glass by Compressive Shaping (가압성형 방법에 의한 발포유리의 제조공정)

  • Lee, Chul-Tae
    • Applied Chemistry for Engineering
    • /
    • v.24 no.3
    • /
    • pp.239-246
    • /
    • 2013
  • Principle of foamed glass manufacturing process first starts with putting vitreous material powder into a mold. After the foaming calcination, foamed body should be annealed after separation from the mold. For this reason, existing manufacturing process could not be a continuous type process. In this study, in order to develop a continuous production process of foamed glass, the possibility of new foam glass manufacturing process was investigated by foaming calcination of the compact body obtained from compression-molding of vitreous raw materials in stead of using a mold. Through the experimental results of the foaming calcination of the compact body with adding various foaming agents such as $Na_2CO_3$, $CaCO_3$ and petroleum coke, into hydrated soda-lime vitreous raw materials, it was shown that developing a continuous process without using any molds for manufacturing foamed glass would be possible.

Manufacture of the Fluidizing Media Using Rice Straw and Paper Wastewater Treatment (볏짚을 이용한 유동장 여재제조 및 제지폐수처리)

  • Yoon, Byoung-Tae;Kim, Gi-Yoon;Kim, Seong-Bo;Choi, Myoung-Jae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
    • /
    • v.39 no.2 s.120
    • /
    • pp.9-16
    • /
    • 2007
  • Biological treatment using the activated sludge method and biofilm process has been developed for paper wastewater treatment. It is known that a water treatment using biofilm process has a high efficiency be-cause a great deal of microorganism could adhere to media. It is also known that various plastics such as polyurethane and polyethylene have been used as the media. In this study polyethylene was used as a media and rice straw an additive agent to improve porous and hydrophilic properties of the media for waste water treatment. Porosity and hydrophilic characteristics of polyethylene was increased as rice straw was added to polyethylene. Paper wastewater was then treated with newly developed environment materials. Rice straw showed excellent results in waste water treatment in various media. This environmentally friendly material prepared by polyethylene and rice straw could show similar results to those of a commercial porous polyurethane foam in wastewater treatment.

Modeling of air cushion vehicle's flexible seals under steady state conditions

  • Zalek, Steven F.;Karr, Dale G.;Jabbarizadeh, Sara;Maki, Kevin J.
    • Ocean Systems Engineering
    • /
    • v.1 no.1
    • /
    • pp.17-28
    • /
    • 2011
  • The purpose of this paper is to demonstrate the efficacy of modeling a surface effect ship's air-cushion flexible seal utilizing a two-dimensional beam under steady state conditions. This effort is the initial phase of developing a more complex three-dimensional model of the air-seal-water fluid-structure interaction. The beam model incorporates the seal flexural rigidity and mass with large deformations while assuming linear elastic material response. The hydrodynamic pressure is derived utilizing the OpenFOAM computational fluid dynamic (CFD) solver for a given set of steady-state flow condition. The pressure distribution derived by the CFD solver is compared with the pressure required to deform the seal beam model. The air pressure, flow conditions and seal geometry are obtained from experimental analysis. The experimental data was derived from large-scale experimental tests utilizing a test apparatus of a canonical surface effect ship's flexible seal in a towing tank over a variety of test conditions.

A Study of Conservation treatment and Scientific Analysis for Gilt-bronze ornament Excavated from DeokCheon-Ri, Gyeong Ju (경주 덕천리 유적 출토 금동장식의 보존처리 및 과학적 분석 연구)

  • Seo, Jung-eun;Han, Min-su;Ham, Chul-hee
    • 보존과학연구
    • /
    • s.27
    • /
    • pp.23-42
    • /
    • 2006
  • This study is about gilt bronze ornament, that is from Deok Cheon-Ri in Gyeong Ju, of conservation treatment process and of scientific analysis. This relic gathered with soil around the relic by Polyurethane foam. While the relic got rid of soil, Took X-rays. As the result, we decided to process reconstruction as condition that the relic was dug up. After the conservation treatment processed, we made a frame to display the relic. Investigated manufacture techniques of the relic after the conservation treatment processed, and thenexecuted scientific analysis of the relic for a chemical experiment. A analysis of the results of components for composition layers using the SEM-EDS can be briefly summarized as below; Firstly, the average contents of outer, inner and body corrosion layer have a Cu-60.9~39.3wt% and analyzed a little impurities material which is Fe-0.5wt%.Secondly, the average contents of body have a Cu-99.7wt% which was using manufactured by pure copper. Thirdly, gold layer have a mercury of 9.5wt% which indicate that layer was manufactured by mercury amalgam gilding technique.

  • PDF