• Title/Summary/Keyword: Foam material

Search Result 446, Processing Time 0.025 seconds

Characteristics of Foam Concrete with Application of Mineral Admixture (무기혼화재 적용에 따른 기포콘크리트의 특성)

  • Kim, Sang-Chel;Kim, Yun-Tae
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.4 no.2
    • /
    • pp.97-106
    • /
    • 2009
  • self-loading, various problems related to construction can be solved as well as the save of construction cost. Thus, this study has an aim of applying foam concrete to structural purpose by adding bottom ash as a reinforcing material like fine aggregate, in contrast to conventional non-structural usage such as soundproofing or insulating materials. In addition, it was evaluated in terms of unit volume weight, flow value, air void, water absorption and dosage of foam agent wether replacement of cement by granulated blast furnace slag or fly-ash has an effect on the material characteristics of foam concrete. As results of experiments, it can be found that the increase of fine aggregate ratio, that is to say, the increase of bottom ash results in the increase of unit volume weight, while decreasing air void and flow value. But, appropriate addition of bottom ash to foam concrete makes it easy to control a homogeneous and uniform quality in foam concrete due to less sensitive to bubbles. As the replacement ratio of mineral admixtures such as granulated blast furnace slag and fly-ash increases, as unit volume weight tends to decrease. In the meanwhile, serious effects were shown on fluidity of foam concrete when more than limit of replacement ratio was applied.

  • PDF

Test and Evaluation Procedure of Foam Core Materials for Composite Ships

  • Jang, Jae-Won;Jeong, Sookhyun;Oh, Daekyun;Cho, Je-Hyoung;Noh, Jackyou
    • Journal of the Korean Society of Marine Environment & Safety
    • /
    • v.26 no.3
    • /
    • pp.286-296
    • /
    • 2020
  • Sandwich structures are general-purpose structures that can reduce the structural weight of composite ships. Core materials are essential for these structures, with polyvinyl chloride (PVC) foams being the most popular. These foam core materials are subjected to various tests in the development process, and must satisfy the performance requirements of several ISO and ASTM standards. Therefore, a procedure for evaluating the performance of foam core materials was proposed in this paper. In addition, prototypes were fabricated using a commercial PVC foam core product in accordance with the structural design of an 11 m fiber-reinforced plastic yacht. Then, a case study was conducted on the proposed evaluation procedure. The proposed procedure facilitates the understanding of the performance requirements and evaluation of core materials used in composite ships and is expected to be utilized in developing core materials for marine structures.

Development of Multi-functional Hotwire Cutting System using EPS-foam (발포 폴리스티렌 폼을 이용한 다기능 열선가공장치 개발)

  • Lee Sang-Ho;Kim Hyo-Chan;Yang Dong-Yol;Park Seung-Kyo;Kim Chan-Kuk
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.22 no.4
    • /
    • pp.194-202
    • /
    • 2005
  • The objective of this paper is to develop a multi-functional hotwire cutting system (MHC) using EPS-foam block or plate as the working material. Because the MHC apparatus employs a four-axis synchronized hotwire cutter with the structure of two XY movable heads and a turntable, it allows the easy fabrication of various 3D shapes, such as (1) an axisymmetric shape or a sweeping cross-sectioned pillar shape using the hot-strip in the form of sweeping surface and EPS foam block on the turntable, (2) a polyhedral complex shape using the hotwire and EPS foam block on the turntable, and (3) a ruled surface approximated freeform shape using the hotwire and EPS foam plate. In order to examine the applicability of the developed MHC apparatus, an axisymmetric shape, a polyhedral shape and a large-sized freeform shape were fabricated on the apparatus.

Numerical Analysis on the compressive behavior of closed-cell Al foam (닫힌 셀 구조 Al 발포 재료의 압축 거동에 대한 수치해석)

  • Jeon, In-Su
    • Proceedings of the KSME Conference
    • /
    • 2007.05a
    • /
    • pp.1663-1666
    • /
    • 2007
  • The finite element method is applied to analyze the deformation mechanisms in the closed-cell Al foam under the compression. The modeling of the real cellular structure proceeds with the concept of the reverse engineering. First of all, the small, $10{\times}\;10{\times}\;10mm^3$ sized specimens of the closed-cell Al foam are prepared. The micro focus X-ray CTsystem of SHIMADZU Corp. is used to scan the full structures of the specimens. The scanned structures are converted to the geometric surfaces and solids through the software for 3-D scan data processing, RapidFormTMof INUS Tech. Inc. Then the solid meshes are directly generated on the converted geometric solids for the finite element analysis. The large elastic-plastic deformation and 3-D contact problems for the Al cellular material are considered. The clear and successful analysis for the deformation mechanisms in the closed-cell Al foam is carried out through the comparison of the numerical results in this research with the referred experimental ones.

  • PDF

Density and Mechanical Properties of Aluminum Lost Foam Castings (알루미늄 합금 소실모형주조재의 밀도 및 기계적 성질)

  • Kim, Ki-Young;Oh, Don-Suk;Choe, Kyeong-Hwan;Cho, Gue-Serb;Lee, Kyung-Whoan
    • Journal of Korea Foundry Society
    • /
    • v.24 no.2
    • /
    • pp.94-100
    • /
    • 2004
  • Gas porosity which is a common defect in aluminum alloy casting, is also thought to be severer in aluminum alloy castings produced by lost foam process due to the pyrolysis of the polystyrene foam pattern during pouring. Fundamental experiments were carried out to evaluate the effect of process variables such as the melt treatment, the cooling rate and pouring temperature on the density and mechanical properties in A356.2 castings with simple bar shape. The density of grain refined specimen was slightly lower than that of degassed one, but was higher than that of no treated one and that of shot ball packed specimen was higher than the other specimens. The tensile strength and elongation were in the ranges of $200{\sim}230MPa$ and $0.5{\sim}1.5%$ respectively. The density and hardness of lost foam cast specimens decreased with increase in pouring temperature.

Effect of Nickel Foam Current Collector on the Supercapacitive Properties of Cobalt Oxide Electrode (코발트 산화물 전극의 수퍼커페시터 성질에 미치는 니켈 폼 집전체 효과)

  • Yoon, Yu-Il;Kim, Kwang-Man;Ko, Jang-Myoun
    • Journal of the Korean Ceramic Society
    • /
    • v.45 no.6
    • /
    • pp.368-373
    • /
    • 2008
  • An electrode for supercapacitor using 3-dimensional porous nickel foam as a current collector and cobalt oxide as an active material was prepared and characterized in terms of morphology observation, crystalline property analysis, and the investigation of electrochemical property. The electrode surface showed that the cobalt oxide was homogeneously coated as the crystalline phase of $Co_3O_4$. Cyclic voltammetry for the $Co_3O_4$/nickel foam electrode exhibited higher specific capacitance values (445 F/g at 10 mV/s and 350 F/g at 200 mV/s) and excellent capacitance retention ratio (99% after $10^4$ cycles). It was proved that the nickel foam substrate played the roles in reducing the interfacial resistance with cobalt oxide and in improving the electrode density by embedding greater amount of cobalt oxide within it.

Theory study on thermal performance of metal foam

  • Jin, Meihua;Kim, Pil-Hwan;Lee, Hae-Jong;Jeong, Hyo-Min;Chung, Han-Shik
    • Proceedings of the SAREK Conference
    • /
    • 2008.11a
    • /
    • pp.239-243
    • /
    • 2008
  • In many literatures the researchers pointed out that the using metal foam will significantly enhance the performance of heat exchanger. This paper focuses on theory study of metal foam, including calculation method of properties of foam (permeability ��K, inertial coefficient f, fiber diameter $d_f$, and effective conductivity $k_e$), model of pressure drop and model of heat transfer. Theory analysis on the performance of heat exchanger will be presented here. Finally the optimal material will be obtained from theory calculation.

  • PDF

Mix Design and Characteristics of Compressive Strengths for Foam Concrete Associated with the Application of Bottom Ash (Bottom Ash를 사용한 기포콘크리트의 배합 설계 및 압축강도 특성)

  • Kim, Sang-Chel;Ahn, Sang-Ku
    • Journal of the Korea Concrete Institute
    • /
    • v.21 no.3
    • /
    • pp.283-290
    • /
    • 2009
  • Differently from fly ash, the bottom ash produced from thermoelectric power plant has been treated as an industrial waste matter, and almost reclaimed a tract from the sea. If this waste material is applicable to foam concrete as an aggregate owing to its light-weight, however, it may be worthy of environmental preservation by recycling of waste material as well as reducing self-weight of high-rising structure and horizontal forces and deformations of retaining wall subject to soil pressure. This study has an objective of evaluating the effects of application of bottom ash on the mechanical properties of foam concrete. Thus, the ratio of bottom ash to cement was selected as a variable for experiment and the effect was measured in terms of unit weight of concrete, air content, water-cement ratio and compressive strength. It can be observed from experiments that the application ratios have different effects on the material parameters considered in this experiment, thus major relationships between application ratio and each material parameter were finally introduced. The result of this study can be applied to decide a mix design proportion of foam concrete while bottom ash is used as an aggregate of the concrete.

Development of Homogenization Data-based Transfer Learning Framework to Predict Effective Mechanical Properties and Thermal Conductivity of Foam Structures (폼 구조의 유효 기계적 물성 및 열전도율 예측을 위한 균질화 데이터 기반 전이학습 프레임워크의 개발)

  • Wonjoo Lee;Suhan Kim;Hyun Jong Sim;Ju Ho Lee;Byeong Hyeok An;Yu Jung Kim;Sang Yung Jeong;Hyunseong Shin
    • Composites Research
    • /
    • v.36 no.3
    • /
    • pp.205-210
    • /
    • 2023
  • In this study, we developed a transfer learning framework based on homogenization data for efficient prediction of the effective mechanical properties and thermal conductivity of cellular foam structures. Mean-field homogenization (MFH) based on the Eshelby's tensor allows for efficient prediction of properties in porous structures including ellipsoidal inclusions, but accurately predicting the properties of cellular foam structures is challenging. On the other hand, finite element homogenization (FEH) is more accurate but comes with relatively high computational cost. In this paper, we propose a data-driven transfer learning framework that combines the advantages of mean-field homogenization and finite element homogenization. Specifically, we generate a large amount of mean-field homogenization data to build a pre-trained model, and then fine-tune it using a relatively small amount of finite element homogenization data. Numerical examples were conducted to validate the proposed framework and verify the accuracy of the analysis. The results of this study are expected to be applicable to the analysis of materials with various foam structures.