• Title/Summary/Keyword: Fluidized dynamics

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Development of 3MWth Circulating Fluidized Bed Biomass Gasifier (3MWth급 순환유동층 바이오매스 가스화공정 개발)

  • Lee, Jeungwoo;Song, Jaehun;Lee, Dongyoon;Choi, Youngtai;Yang, Won;Lee, Uendo
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.231-233
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    • 2012
  • Circulating Fluidized Bed (CFB) is a technically and economically proven technology for boiler systems and large CFB coal boilers are making inroads into the domestic power boiler market. For biomass gasification, it is also considered as a very promising technology for commercial. Due to the lack of experiences of a large scale CFB gasifier, however, any large scale CFB gasifiers are hard to in Korea in spite of fast-growing demand of domestic market. In this study, a 3 $MW_{th}$ CFB gasifier was developed for biomass gasification. The CFB gasifier consists of interconnected fast and bubbling fluidized bed reactors including unique features for in-situ tar removal. Various numerical and experimental approaches will be presented such as basic modeling works, investigation of hydrodynamics with a cold model, computational particle fluid dynamics and experiments in the 3 MWth gasifier.

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THE FAST PYROLYSIS CHARACTERISTICS OF LIGNOCELLULOSIC BIOMASS IN A BUBBLING FLUIDIZED BED REACTOR (기포 유동층 반응기내 목질계 바이오매스의 급속열분해 특성)

  • Choi, Hang-Seok
    • Journal of computational fluids engineering
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    • v.16 no.2
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    • pp.94-101
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    • 2011
  • The fast pyrolysis characteristics of lignocellulosic biomass are investigated for a bubbling fluidized bed reactor by means of computational fluid dynamics (CFD). To simulate multiphase reacting flows for gases and solids, an Eulerian-Eulerian approach is applied. Attention is paid for the primary and secondary reactions affected by gas-solid flow field. From the result, it is scrutinized that fast pyrolysis reaction is promoted by chaotic bubbling motion of the multiphase flow enhancing the mixing of solid particles. In particular, vortical flow motions around gas bubbles play an important role for solid mixing and consequent fast pyrolysis reaction. Discussion is made for the time-averaged pyrolysis reaction rates together with time-averaged flow quantities which show peculiar characteristics according to local transverse location in a bubbling fluidized bed reactor.

Design and Simulation of Fluidized Bed System for Waste Propellant Treatment by Computational Fluid Dynamics (폐 추진제 소각을 위한 유동층 반응기 설계 및 CFD 공정 모사)

  • Lee, Jiheon;Lee, Inkyu;Kim, Hyunsoo;Park, Jungsoo;Oh, Min;Moon, Il
    • Journal of the Korean Institute of Gas
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    • v.22 no.2
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    • pp.84-89
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    • 2018
  • Recently, many studies have focused on the explosive waste treatment in terms of the safety and environmental pollution. A combustion process using fluidized bed incinerator has several profits : continuous process, low pollutive gases such as NOx, and high process efficiency. This study focused on the design of the propellant combustion reactor by using computational fluid dynamics(CFD) simulation technique. As a result, the reactions are successfully simulated in cylindrical incinerator, and. The study will influence to the research about treatment of explosive wastes.

HEAT TRANSFER CHARACTERISTICS IN A FAST PYROLYSIS REACTOR FOR BIOMASS (바이오매스 급속열분해 반응기내 열전달 특성)

  • Choi, Hang-Seok
    • Journal of computational fluids engineering
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    • v.15 no.1
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    • pp.9-16
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    • 2010
  • The characteristics of flow and heat transfer in a bubbling fluidized bed are investigated by means of computational fluid dynamics (CFD). To simulate two-phase flow for the gas and solid flows, Eulerian-Eulerian approach is applied. Attention is paid for a heat transfer from the wall to fluidized bed by bubbling motion of the flow. From the result, it is confirmed that heat transfer is promoted by chaotic bubbling motion of the flow by enhancement of mixing among solid particles. In particular, the vortical flow motion around gas bubble plays an important role for the mixing and consequent heat transfer. Discussion is made for the time and space averaged Nusselt number which shows peculiar characteristics corresponding to different flow regimes.

A Numerical Study on the Effect of Coefficient of Restitution to Heat Transfer in a Conical Fluidized Bed Combustor (원추형 유동층 연소기 내의 열전달에 미치는 복원계수의 영향에 대한 수치해석 연구)

  • Kang, Seung Mo;Park, Woe-Chul;Abdelmotalib, Hamada;Ko, Dong Kuk;Im, Ik-Tae
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.4
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    • pp.38-44
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    • 2015
  • In this paper, numerical simulations on conical fluidized bed combustors were carried out to estimate the effect of coefficients of restitution between particle and particle and particle to wall on hydrodynamics and heat transfer. The Eulerian-Eulerian two-fluid model was used to simulate the hydrodynamics and heat transfer in a conical fluidized bed combustor. The solid phase properties were calculated by applying the kinetic theory of granular flow. Simulations results show that increasing the restitution coefficient between the particle and particle results in increasing the bed pressure drop. On other hand, the increasing of particle to wall coefficient of restitution results in decreasing the bed pressure drop. It is found that the coefficient of restitution has little effect on heat transfer.

Effects of Drag Models on the Hydrodynamics and Heat Transfer in a Conical Fluidized Bed Combustor (원추형 유동층 연소기의 수력학적 특성 및 열전달에 항력 모델이 미치는 영향에 대한 연구)

  • Kang, Seung Mo;Abdelmotalib, Hamada;Ko, Dong Guk;Park, Woe-Chul;Im, Ik-Tae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.11
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    • pp.861-869
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    • 2015
  • In this study, wall to bed heat transfer and hydrodynamic characteristics in a conical fluidized bed combustor was investigated using computational fluid dynamics method. A two-fluid Eulerian-Eulerian model was used with applying the kinetic theory for granular flow(KTGF). The effects of the two drag models, Gidaspow and the Syamlal-O'Brien model, different inlet velocities($1.4U_{mf}{\sim}4U_{mf}$) and different particle sizes on the hydrodynamics and heat transfer were studied. The results showed that the hydrodynamic characteristics such as bed expansion ratio and pressure drop were not affected significantly by the drag models. But the heat transfer coefficient was different for the two drag models, especially at lower gas inlet velocities and small particle sizes.

Analysis of Fluidization in a Fluidized Bed External Heat Exchanger using Barracuda Simulation (바라쿠다 시뮬레이션을 이용한 유동층 외부 열교환기의 유동해석)

  • Lee, Jongmin;Kim, Dongwon;Park, Kyoungil;Lee, Gyuhwa
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.642-650
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    • 2020
  • In general, the circulation path of the fluidized particles in a CFB (Circulating Fluidized Bed) boiler is such that the particles entrained from a combustor are collected by a cyclone and recirculated to the combustor via a sealpot which is one of non-mechanical valves. However, when a fluidized bed heat exchanger (FBHE) is installed to additionally absorb heat from the fluidized particles, some particles in the sealpot pass through the FBHE and then flow into the combustor. At this time, in the FBHE operated in the bubbling fluidization regime, if the heat flow is not evenly distributed by poor mixing of the hot particles (800~950 ℃) flowing in from the sealpot, the heat exchanger tubes would be locally heated and then damaged, and the agglomeration of particles could also occur by formation of hot spot. This may affect the stable operation of the circulating fluidized bed. In this study, the unevenness of heat flow arising from structural problems of the FBHE of the domestic D-CFB boiler was found through the operating data analysis and the CPFD (Computational Particle Fluid Dynamics) simulation using Barracuda VR. Actually, the temperature of the heat exchanger tubes in the FBHE showed the closest correlation with the change in particle temperature of the sealpot. It was also found that the non-uniformity of the heat flow was caused by channeling of hot particles flowing in from the sealpot. However, it was difficult to eliminate the non-uniformity even though the fluidizing velocity of the FBHE was increased enough to fluidize hot particles vigorously. When the premixing zone for hot particles flowing in from the sealpot is installed and when the structure is changed through the symmetrization of the FBHE discharge line for particles reflowing into the combustor, the particle mixing and the uniformity of heat flow were found to be increased considerably. Therefore, it could be suggested that the structural modification of the FBHE, related to premixing and symmetric flow of hot particles, is an alternative to reduce the non-uniformity of the heat flow and to minimize the poor particle mixing.

Slug Characteristics in a Bubbling Fluidized Bed Reactor for Polymerization Reaction (기포유동층 고분자 중합 반응기에서의 슬러그 특성)

  • Go, Eun Sol;Kang, Seo Yeong;Seo, Su Been;Kim, Hyung Woo;Lee, See Hoon
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.651-657
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    • 2020
  • Fluidization processes in which solid particles vividly move like gas or liquid have been widely used in various industrial sectors, such as thermochemical energy conversion and polymerization processes for general purpose polymer resins. One of the general purpose polymer resins, LLDPE(Linear low-density polyethylene) resins have been produced in bubbling fluidized bed processes in the world. In a bubbling fluidization polymerization reactors, LLDPE particles with relatively larger particle size and low density are fluidized by hydrogen gas for polymerization reaction. Though LLDPE polymerization reactors are one of bubbling fluidization processes, slugs that have negative impact for reaction exist or occur in these processes. Therefore, the fluidization state of LLDPE particles was investigated in a simulation model similar to a pilot-scale polymerization reactor (0.38 m l.D., 4.4 m High). In particular, the effect of gas velocity (0.45-1.2 m/s), solid density (900-199 kg/㎥), solid sphericity (0.5-1.0), and average particle size (120-1230 ㎛), on bed height and fluidization state were measured by using a CPFD(Computational particle-fluid dynamics) method. With CPFD analysis, the occurrence of a flat slug was visualized. Also, the change in particle properties, such as particle density, sphericity, and size, could reduce the occurrence of slug and bed expansion.

CPFD Simulation of Bubble Flow in a Bubbling Fluidized Bed with Shroud Nozzle Distributor and Vertical Internal (CPFD 시뮬레이션을 통한 Shroud 노즐 및 수직 구조물이 설치된 기포 유동층 반응기 내에서의 기포 흐름 해석)

  • Lim, Jong Hun;Bae, Keon;Shin, Jea Ho;Lee, Dong Ho;Han, Joo Hee;Lee, Dong Hyun
    • Korean Chemical Engineering Research
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    • v.54 no.5
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    • pp.678-686
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    • 2016
  • The effect of internal and shroud nozzle distributor to bubbling fluidized beds which has the size of $0.3m-ID{\times}2.4m-high$ column was modeled by CPFD (Computational Particle-Fluid Dynamics). Metal-grade silicon particles (MG-Si) were used as bed materials which have $d_p=149{\mu}m$, ${\rho}_p=2,325kg/m^3$ and $U_{mf}=0.02m/s$. Total bed inventory and static bed height were 75 kg and 0.8 m, respectively. Effect of vertical internal on the bubble rising velocity was investigated. Bubbles were split by internal when the axial position of the internal from the distributor, z = 0.45 m. Bed pressure drop and axial solid holdup were not affected by internal. However, in the case that axial distance of internal from distributor was too close to jet penetration length, bubbles were not separated and bypassed internal, and faster than without internal or z = 0.45 m.

Anthracite Oxygen Combustion Simulation in 0.1MWth Circulating Fluidized Bed (0.1 MWth 급 순환유동층에서의 무연탄 연소 전산유체역학 모사)

  • Go, Eun Sol;Kook, Jin Woo;Seo, Kwang Won;Seo, Su Been;Kim, Hyung Woo;Kang, Seo Yeong;Lee, See Hoon
    • Korean Chemical Engineering Research
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    • v.59 no.3
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    • pp.417-428
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    • 2021
  • The combustion characteristics of anthracite, which follow a complex process with low reactivity, must be considered through the dynamic behavior of circulating fluidized bed (CFB) boilers. In this study, computational fluid dynamics (CFD) simulation was performed to analyze the combustion characteristics of anthracite in a pilot scale 0.1 MWth Oxy-fuel circulating fluidized bed (Oxy-CFB) boiler. The 0.1MWth Oxy-CFB boiler is composed of combustor (0.15 m l.D., 10 m High), cyclone, return leg, and so on. To perform CFD analysis, a 3D simulation model reactor was designed and used. The anthracite used in the experiment has an average particle size of 1,070 ㎛ and a density of 2,326 kg/m3. The flow pattern of gas-solids inside the reactor according to the change of combustion environment from air combustion to oxygen combustion was investigated. At this time, it was found that the temperature distribution in air combustion and oxygen combustion showed a similar pattern, but the pressure distribution was lower in oxygen combustion. addition, since it has a higher CO2 concentration in oxygen combustion than in air combustion, it can be expected that carbon dioxide capture will take place actively. As a result, it was confirmed that this study can contribute to the optimized design and operation of a circulating fluidized bed reactor using anthracite.