• 제목/요약/키워드: Fluid film journal bearing

검색결과 113건 처리시간 0.026초

스크린 프린팅 기술을 적용한 피스톤 스커트의 브레이드 코팅공정에 관한 기초연구 - 사례연구 (A Basic Study on Blade Coating Process of Piston Skirt by Applying the Technology of Screen Printing - Case Study)

  • 전상명
    • Tribology and Lubricants
    • /
    • 제26권2호
    • /
    • pp.142-148
    • /
    • 2010
  • The purpose of this study is to find how to be formed the wet film thickness during the low friction coating process for a piston skirt with application to the theory of screen printing. In other words, in this research, it is to derive the general expressions predicting the pressure under a blade and the volume of coating fluid passing through the blade edge. Using these expressions, it is to be approved that the current operation characteristics of a screen printing system to a sample blade coating process for low friction coating on a piston skirt can be quantitatively assessed.

터보 냉동기의 변동 기어하중을 고려한 로터다이나믹 해석 Part II : 피동 고속 압축기 피니언-임펠러 로터-베어링 시스템 (Rotordynamic Analysis of a Turbo-Chiller with Varying Gear Loadings Part II : A Driven High-Speed Compressor Pinion-Impeller Rotor-Bearing System)

  • 이안성;정진희
    • 소음진동
    • /
    • 제9권5호
    • /
    • pp.1042-1049
    • /
    • 1999
  • In the Part I has been reported a rotordynamic analysis of the driving motor-bull gear rotor-bearing system of a turbo-chiller. In this study, Part II, a rotordynamic analysis is performed with the turbo-chiller compressor pinion-impeller rotor system supported on two fluid film bearings. The pinion-impeller rotor system is driven to a rated speed of 14,600 rpm through a speed-increasing pinion-bull gear. It is modeled utilizing the finite element method for analysis. As loadings on the bearings due to the gear action are significant in the system considered, each resultant bearing load is calculated statically by considering the generalized forces of the gear action as well as the rotor itself. The two support bearings, the generalized forces of the gear action as well as the rotor itself. The two support bearings, partial and 3-axial groove bearings, are designed to take their varying loads along with their varying load angles, and they are also analyzed to give their rotordynamic coefficients. Then, a complex rotordynamic analysis of the compressor pinion-impeller rotor-bearing system is carried out to evaluate its stability, whirl natural frequencies and mode shapes, and unbalance responses under various loading conditions. Results show that the bearings and entire rotor system are well designed regardless of operating conditions, i.e., loads and operating speeds.

  • PDF

저널베어링의 이상상태 진단을 위한 데이텀 효용성 평가 (Evaluation of Datum Unit for Diagnostics of Journal-Bearing Systems)

  • 전병철;정준하;윤병동;김연환;배용채
    • 대한기계학회논문집A
    • /
    • 제39권8호
    • /
    • pp.801-806
    • /
    • 2015
  • 저널베어링은 회전하는 축과 베어링 지지부 사이에 유막을 형성하여 회전체를 지지하는 구조물이며, 고속 및 고하중 조건에서도 안정적이기 때문에 발전소와 같은 대형 시스템에 널리 사용되고 있다. 본 연구에서는 저널베어링 시스템의 신뢰성을 확보하기 위한 감독학습 기반의 상태진단 알고리즘을 연구하였다. 기존에는 진동신호 특성인자들의 정의에 대한 연구가 주로 진행되었으나, 본 연구에서는 정의된 특성인자의 추출단위인 데이텀의 적용 기준에 대한 연구가 수행되었다. 데이텀의 효용성 평가를 통해 저널베어링 회전체 특성인자의 추출기준은 시간영역에서 1 회전, 주파수영역에서 60 회전 기준이 타당하다는 결론을 도출하였다.

나노윤활유를 사용하는 평행 슬라이더 베어링의 윤활해석 (Lubrication Analysis of Parallel Slider Bearing with Nanolubricant)

  • 박태조;강정국
    • Tribology and Lubricants
    • /
    • 제39권3호
    • /
    • pp.87-93
    • /
    • 2023
  • Nanofluids are dispersions of particles smaller than 100 nm (nanoparticles) in base fluids. They exhibit high thermal conductivity and are mainly applied in cooling applications. Nanolubricants use nanoparticles in base oils as lubricant additives, and have recently started gathering increased attention owing to their potential to improve the tribological and thermal performances of various machinery. Nanolubricants reduce friction and wear, mainly by the action of nanoparticles; however, only a few studies have considered the rheological properties of lubricants. In this study, we adopt a parallel slider bearing model that does not generate geometrical wedge effects, and conduct thermohydrodynamic (THD) analyses to evaluate the effect of higher thermal conductivity and viscosity, which are the main rheological properties of nanolubricants, on the lubrication performances. We use a commercial computational fluid dynamics code, FLUENT, to numerically analyze the continuity, Navier-Stokes, energy equations with temperature-viscosity-density relations, and thermal conductivity and viscosity models of the nanolubricant. The results show the temperature and pressure distributions, load-carrying capacity (LCC), and friction force for three film-temperature boundary conditions (FTBCs). The effects of the higher thermal conductivity and viscosity of the nanolubricant on the LCC and friction force differ significantly, according to the FTBC. The thermal conductivity increases with temperature, improving the cooling performance, reducing LCC, and slightly increasing the friction. The increase in viscosity increases both the LCC and friction. The analysis method in this study can be applied to develop nanolubricants that can improve the tribological and cooling performances of various equipment; however, additional research is required on this topic.

범프로 지지되는 다엽 포일을 갖는 가스 포일 베어링의 성능 해석 (Performance Predictions of Gas Foil Bearing with Leaf Foils Supported on Bumps)

  • 김태호;문형욱
    • Tribology and Lubricants
    • /
    • 제34권3호
    • /
    • pp.75-83
    • /
    • 2018
  • Microturbomachinery (< 250 kW) using gas foil bearings can function without oil lubricants, simplify rotor-bearing systems, and demonstrate excellent rotordynamic stability at high speeds. State-of-the-art technologies generally use bump foil bearings or leaf foil bearings due to the specific advantages of each of the two types. Although these two types of bearings have been studied extensively, there are very few studies on leaf-bump foil bearings, which are a combination of the two aforementioned bearings. In this work, we illustrate a simple mathematical model of the leaf-bump foil bearing with leaf foils supported on bumps, and predict its static and dynamic performances. The analysis uses the simple elastic model for bumps that was previously developed and verified using experimental data, adds a leaf foil model, and solves the Reynolds equation for isothermal, isoviscous, and ideal gas fluid flow. The model predicts that the drag torques of the leaf-bump foil bearings are not affected significantly by static load and bearing clearance. Due to the preload effect of the leaf foils, rotor spinning, even under null static load, generates significant hydrodynamic pressure with its peak near the trailing edge of each leaf foil. A parametric study reveals that, while the journal eccentricity and minimum film thickness decrease, the drag torque, direct stiffness, and direct damping increase with increasing bump stiffness. The journal attitude angle and cross-coupled stiffness remain nearly constant with increasing bump stiffness. Interestingly, they are significantly smaller compared to the corresponding values obtained for bump foil bearings, thus, implying favorable rotor stability performance.

캠축의 구조 진동 응답 및 응력 (Responses and Stresses of Structural Vibration of a Camshaft)

  • 최명진
    • 한국음향학회지
    • /
    • 제32권3호
    • /
    • pp.208-213
    • /
    • 2013
  • 캠축의 진동 응답을 구하기 위해 캠축을 불균형 다단계 로터 베어링계로 해석하였으며, 복잡한 형상과 하중조건을 고려하여 유한요소법을 사용하였다. 유한요소 방정식을 유도한 후에 Newmark 법을 사용하여 진동 응답을 구하였다. V-8 엔진 캠축의 회전 진동 응답을 구하여 측정치와 비교하였다. 캠축의 변동 응력을 구하고, 응력 집중 효과를 고려한 다음에 Goodmann 식에 근거하여 피로 해석을 수행하였다. 캠축의 회전 진동에서는 굽힘 효과가 지배적이며, 인접하는 베어링 간격에 가장 큰 영향을 받는다. 캠축에 가해지는 하중의 변화가 클 경우에는 하중의 변화에 상응하여 시간에 따라 변화하는 베어링 계수를 적용하여야 함을 알 수 있었다.

피봇 강성을 고려한 틸팅 패드 저널 베어링의 해석 (Analysis of Tilting Pad Journal Bearings Considering Pivot Stiffness)

  • 최태규;김태호
    • Tribology and Lubricants
    • /
    • 제30권2호
    • /
    • pp.77-85
    • /
    • 2014
  • This study set out to predict the load capacity and rotordynamic coefficients of tilting-pad journal bearings, taking the pivot stiffness into account. The analysis uses rocker-back (cylindrical) and ball in socket (spherical) pivot models, both of which are based on Hertzian contact stress theory. The models ascertain the non-linear elastic deformation of the pivots according to the applied load, pivot geometry, and material properties. At present, the Reynolds equation for an isothermal, isoviscous, and incompressible fluid is used to calculate the film pressure by using the finite-element method, after which the Newton-Raphson method is used to simultaneously find the journal center location, pad angles, and pivot deflections. The bearing analysis, excluding the pivot models, is validated using predictions those are readily available in the literature. As the rotor speed increases, the predicted journal eccentricity and damping coefficients decrease, but the stiffness coefficients increase, as expected. Most importantly, the implementation of the pivot models increases the journal eccentricity but significantly decreases the stiffness and damping coefficients of the tilting-pad journal bearings.

가공 오차를 고려한 스핀들 시스템의 동적 특성 해석 (Dynamic Analysis of a Tilted HDD spindle system due to Manufacturing Tolerance)

  • 곽규열;김학운;장건희
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2007년도 춘계학술대회논문집
    • /
    • pp.852-858
    • /
    • 2007
  • This paper investigates the dynamic characteristics of a tilted HDD spindle system with fluid dynamic bearings (FDBs). Tilting motion of a HDD spindle system may be caused by improper manufacturing tolerance, such as imperfect cylindricity between shaft and sleeve of FDBs, imperfect perpendicularity between shaft and thrust as well as the gyroscopic moment of the unbalanced mass of the rotating part. Tilting motion may result in the instability of the HDD spindle system and it may increase the disk run-out to limit memory capacity. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the cylindricity and the perpendicularity. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to study whirling and tilting motions. This research shows that the cylindricity and the perpendicularity increase the tilting angle and whirl radius of the rotor.

  • PDF

Graphene accelerates osteoblast attachment and biomineralization

  • Ren, Jia;Zhang, Xiaogang;Chen, Yao
    • Carbon letters
    • /
    • 제22권
    • /
    • pp.42-47
    • /
    • 2017
  • In this paper, the in vitro biocompatibility of graphene film (GF) with osteoblasts was evaluated through cell adhesion, viability, alkaline phosphatase activity, F-actin and vinculin expressions, versus graphite paper as a reference material. The results showed that MG-63 cells exhibited stronger cell adhesion, better proliferation and viability on GF, and osteoblasts cultured on GF exhibited vinculin expression throughout the cell body. The rougher and wrinkled surface morphology, higher elastic modulus and easy out-of-plane deformation associated with GF were considered to promote cell adhesion. Also, the biomineralization of GF was assessed by soaking in simulated body fluid, and the GF exhibited enhanced mineralization ability in terms of mineral deposition, which almost pervaded the entire GF surface. Our results suggest that graphene promotes cell adhesion, activity and the formation of bone-like apatite. This research is expected to facilitate a better understanding of graphene-cell interactions and potential applications of graphene as a promising toughening nanofiller in bioceramics used in load-bearing implants.

초임계 CO2 발전용 파워 터빈의 회전체 동역학 해석 및 구동 시험 (Rotordynamic Performance Analysis and Operation Test of a Power Turbine for the Super critical CO2 Cycle Application)

  • 이동현;김병옥;선경호;임형수
    • Tribology and Lubricants
    • /
    • 제33권1호
    • /
    • pp.9-14
    • /
    • 2017
  • This paper presents a rotordynamic analysis and the operation of a power turbine applied to a 250 kW super-critical $CO_2$ cycle. The power turbine consists of a turbine wheel and a shaft supported by two fluid film bearings. We use a tilting pad bearing for the power turbine owing to the high speed operation, and employ copper backing pads to improve the thermal management of the bearing. We conduct a rotordynamic analysis based on the design parameters of the power turbine. The dynamic coefficients of the tilting pad bearings were calculated based on the iso-thermal lubrication theory and turbine wheel was modeled as equivalent inertia. The predicted Cambell diagram showed that there are two critical speeds, namely the conical and bending critical speeds under the rated speed. However, the unbalance response prediction showed that vibration levels are controlled within 10 mm for all speed ranges owing to the high damping ratio of the modes. Additionally, the predicted logarithmic decrement indicates that there is no unstable mode. The power turbine uses compressed air at a temperature of $250^{\circ}C$ in its operation, and we monitor the shaft vibration and temperature of the lubricant during the test. In the steady state, we record a temperature rise of $40^{\circ}C$ between the inlet and outlet lubricant and the measured shaft vibration shows good agreement with the prediction.