• Title/Summary/Keyword: Fluid Film Pressure

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Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성)

  • Jung J.Y.;Song K.K.;Oh S.H.;Kim J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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A Study on Dynamics Characteristic Analysis of Elliptical Journal Bearing (타원형 저어널 베어링의 동특성 해석에 관한 연구)

  • Park, Seong-Hwan;O, Taek-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.20-27
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    • 2002
  • An analysis model for an elliptical fluid film bearing is described. The principles of hydrodynamic lubrication are outlined together with an expanded version of the governing pressure field equation as related to elliptical journal bearing. Finite element method approximations are given for the pressure field equation and a temperature model, both related to the fluid film thickness. The thermal effects in the lubricant viscosity, lubricant film thickness, variation of the journal rotating speed and influence of turbulence are investigated in this paper A finite element model and an iterative computational process are described, whereby full simultaneously converged field solutions for fluid film thickness, temperature, viscosity, pressure, stiffness and damping coefficient are obtained.

Effect of Coning Combinations on Working Performances of Wavy Mechanical Face Seal (코닝 조합이 물결 프로파일이 가공된 미케니컬 페이스 실의 작동 성능에 미치는 영향)

  • Kim, Dong-Wook;Jin, Sung-Sik;Kim, Jun-Ho;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.28 no.2
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    • pp.70-80
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    • 2012
  • Non-contact type mechanical face seals installed in mechanical systems prevent leakage of working fluid using thin working fluid film between stator and rotor. For that purpose, various kinds of surface profiles, grooves and conings have been applied on seal surfaces of stator and rotor to generate hydrodynamic and hydrostatic pressure. The thickness distribution of working fluid film is one of important factors which affect the working performances of mechanical face seal, and it is strongly affected by the surface height profiles of stator and rotor. Therefore, appropriate design of surface height profiles of stator and rotor is necessary to optimize the working performances and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to estimate the working performances of wavy mechanical face seals which have 36 coning combinations. As results, minimum thickness of working fluid film, leakage volume of working fluid and friction torque in static equilibrium condition of mechanical face seal, and stiffness of working fluid film were obtained. The results show that the working performances of mechanical face seal were affected by the coning combinations which can change the thickness distribution of working fluid film and pressure distribution in sealing region of mechanical face seal.

Numerical Analysis of Damping Effect of Liquid Film on Material in High Speed Liquid Droplet Impingement

  • Sasaki, Hirotoshi;Ochiai, Naoya;Iga, Yuka
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.57-65
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    • 2016
  • By high speed Liquid Droplet Impingement (LDI) on material, fluid systems are seriously damaged, therefore, it is important for the solution of the erosion problem of fluid systems to consider the effect of material in LDI. In this study, by using an in-house fluid/material two-way coupled method which considers reflection and transmission of pressure, stress and velocity on the fluid/material interface, high-speed LDI on wet/dry material surface is simulated. As a result, in the case of LDI on wet surface, maximum equivalent stress are less than those of dry surface due to damping effect of liquid film. Empirical formula of the damping effect function is formulated with the fluid factors of LDI, which are impingement velocity, droplet diameter and thickness of liquid film on material surface.

Effects of Oil Supply into Inner Film on Performance of Floating-Ring Journal Bearing (내측유막으로의 공급유량이 플로팅 링 저어널베어링의 성능에 미치는 영향)

  • 김종수;최상규;유광택
    • Tribology and Lubricants
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    • v.15 no.1
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    • pp.98-107
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    • 1999
  • In this work the effect of pressure drop at inner film due to centrifugal forces acting on the lubricating fluid is investigated for static and dynamic characteristics of floating ring journal bearing. The momentum effect of oil supply into a inner film through oil feeding holes of floating ring on the bearing performance is also studied. It is compared the pressure drop effects and the momentum effect of oil supply into a inner film fur all bearing performance parameters. It is shown that some performance of floating ring bearings can be controled by the momentum of oil supply into a inner film.

Measurement of the Film Cooling Effectiveness using Pressure Sensitive Paint on Convergent/Divergent Channel (압력감응페인트를 이용한 확대/축소 유로에서의 막냉각 효율 측정)

  • Park, Seoung-Duck;Lee, Ki-Seon;Kim, Sung-Ha;Kim, Hark-Bong;Kwak, Jea-Su;Kim, Chun-Teak;Yang, Gyae-Byung
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.6
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    • pp.31-37
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    • 2008
  • Film cooling effectiveness on the convergent or divergent channel was measured by pressure sensitive paint technique. The channel convergent or divergent angle was changed from $-5^{\circ}$ to $10^{\circ}$ and the tested blowing ratios were 0.5, 1 and 2. Results showed that the film cooling effectiveness on the convergent channel was not much affected by the convergent angle. With divergent film cooled surface, the film cooling effectiveness near the injection hole decreased as the divergent angle increases. However, the film cooling effectiveness at far downstream from the hole showed opposite trend. For the non-film cooled surface inclined case, the film cooling effectiveness was not much affected by the divergent angle.

Study of Cam and Follower Contacts with the Mixed Concepts of EHL and Boundary Lubrication (EHL과 경계 윤활의 혼합 개념에 의한 캠과 종동물의 접촉 현상에 대한 연구)

  • 장시열
    • Tribology and Lubricants
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    • v.15 no.4
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    • pp.343-353
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    • 1999
  • The role of viscosity index improver's(Ⅶ) additives for modem engine lubrication is complex. Under the condition of atmosphere or low shear rate, the characteristics of Ⅶ added lubricant is verified and quoted frequently for mathematical model of lubricant behavior. However, recent research shows that added lubricant has the characteristics of shear thinning at high shear rate condition although it performs well enough over the whole range of working temperature. At high shear rate, they show significant decrease of apparent viscosity irrespective of temperature. Many experimental researches verify that Ⅶ added lubricant shows boundary film layer formation on the solid surface as well as shear thinning effect by its polymeric molecular characteristics. The intend of our research is to verify the effects of Ⅶ from the viewpoint of continuum mechanics, because conventional Reynolds'equation with only pressure-viscosity relation cannot fully predict the lubricant behavior under the Ⅶ added condition. In these aspects, Reynolds'equation of Newtonian fluid model lacks the reflection of real fluid behavior and there is no way to explain the non-linear characteristics of Ⅶ added lubricant. In this research, we mathematically modeled the Ⅶ added lubricant behaviors which are the characteristics of non-Newtonian fluid behavior at high shear rate and boundary film formation on the solid surface. The consideration of elastic deformation in the contact region is also included in our computation and finally the converged film pressure and the film thickness with elastic deformation are obtained. The results are compared with those of Newtonian fluid model.

Static Characteristic Analysis of Mechanical Face Seal Used for Boiler Feedwater Pump (보일러 급수 펌프용 미케니컬 페이스 실의 정특성 해석)

  • Kim, Dong-Wook;Jin, Sung-Sik;Kim, Jun-Ho;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.26 no.4
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    • pp.230-239
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    • 2010
  • Mechanical face seal installed in boiler feedwater pump prevents leakage of working fluid using thin fluid film between stator and rotor. If the leakage of working fluid exceeds the allowable volume, serious malfunction of boiler feedwater pump will be happen. The thinner fluid film exists between stator and rotor, the less working fluid leaks out. However, if the thickness of fluid film is not enough, the wear of seal face will be increased. And it causes the decrease in life of mechanical face seal. Therefore appropriate design is necessary to maximize the performance and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to investigate the static characteristics of wavy mechanical face seals which have 4 different wavy surface profiles on rotor. As a result, opening force, leakage volume of working fluid and friction torque were obtained. For the same minimum film thickness, the static characteristics of mechanical face seal were affected by the wavy surface profile which can change the thickness of working fluid film and pressure distribution.

An Analysis of Performance of Floating-Ring Journal Bearing Including Thermal Effects (유막의 온도변화를 고려한 플로팅 링 저어널베어링의 성능해석)

  • 김종수;최상규;유광택
    • Tribology and Lubricants
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    • v.17 no.2
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    • pp.130-137
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    • 2001
  • In this paper, the thermal effects on the performance of floating ring journal bearing are investigated theoretically. The numerical analyses include pressure drop at inner film due to a centrifugal force, fluid momentum effects of supply oil into inner film and thermal effects in lubricating films. All performance data are presented as the rotating speed of journal from 10,000 rpm to 70,000 rpm.

A Study on the Electroviscous(EV) Fluid Squeeze Film Damper(SFD) Bearing of the Truncated Cone Type (절단 원추형 전기점성 SFD 베어링 연구)

  • 윤석철
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.8-13
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    • 2003
  • Equivalent Reynolds equation of truncated cone type SFD bearing using nonnewtonian EV fluid is derived. The 3 nondimensional oil film pressures and its forces are obtained with axial and circumferential pressure gradient of bearing respectively, and dynamic characteristics for the stability of rotor-bearing system are obtaind through the governing equation for an elastic rotational shaft. It is shown that EV fluid is less sensitive to the changes of oil-film than newtonian fluids for dynamic characteristics. Therefore, results show that it is better to use an EV fluid with truncated cone type SFD bearing for the vibration control of rotational machines.