• Journal of the Korean Society of Combustion
• /
• v.16 no.4
• /
• pp.23-30
• /
• 2011

In the iron and steel manufacturing, sintering process precedes blast furnace to prepare feed materials by agglomerating powdered iron ore to form larger particles. There are several techniques which have devised to improve sintering production and productivity including flue gas recirculation(FGR) and additive gas enriched operation. The application of those techniques incurs variations of process configurations as well as inlet and outlet gas conditions such as temperature, composition, and flow rate which exert direct influence on reactions in the bed or the operation of the entire plant. In this study, an approach of sintering bed modeling using flowsheet process simulator was devised in consideration of FGR and the change of incoming and outgoing gas conditions. Results of modeling for both normal and FGR sintering process were compared in terms of outgoing gas temperature, concentration, and moisture distribution pattern as well as incoming gas conditions. It is expected to expand the model for various process configurations with FGR, which may provide the usefulness for design and operation of sintering plant with FGR.

• 한국연소학회:학술대회논문집
• /
• 2014.11a
• /
• pp.249-251
• /
• 2014

Synthesis gas such as hydrogen and carbon monoxide was produced from $CH_4//oxygen$ mixture using two-section porous media combustor. Heat recirculation through the inner foam structure could extend the flow velocity of stable region over the laminar burning velocity. $H_2/CO$ ratio and module M from concentration of flue gas measured by Gas Chromatography was similar to those calculated by equilibrium. But it was made sure that the heat loss effect becomes more influential than heat recirculation effect as the mixture gets richer. To generate synthesis gas appropriate for methanol production, insulated pressurized porous media combustor will be designed and built in the future.

• Journal of the Korean Society of Combustion
• /
• v.12 no.4
• /
• pp.22-30
• /
• 2007

The NOx emission characteristics were studied in an oscillating combustion burner equipped with a specially designed proportioning valve. The effects of various parameters on the NOx emission which are important in oscillating combustion were investigated. Also, the effects of coincident application of flue gas recirculation(FGR) were evaluated. The results show that oscillating combustion is an efficient tool for reducing NOx in the burner. Up to 53% of NOx reduction could be acquired in low frequency and small duty ratio conditions. The coincident application of FGR further reduced the NOx emission up to 74%. Thus, this study assured that oscillating combustion technology with FGR could be a fascinating method for NOx reduction in industrial burners.

• Journal of the Korean Institute of Gas
• /
• v.23 no.3
• /
• pp.1-6
• /
• 2019

The purpose of the present study is to elucidate flue gas recirculation device for reduction of nitrogen oxides using coanda nozzle without adopting additional power driving fan in a waste incinerator. The characteristics of the exhaust gas recirculation flow rate and the average temperature change at the outlet of the mixed gas were investigated according to the change of air supply nozzle gap and the position of air supply nozzle. When the gap of the air supply nozzle was changed to 3.22, 4.03, and 4.84 mm, the largest recirculation flow ratio, which is the ratio of exhaust gas recirculation flow rate and air supply flow rate, was 2.227 for the case with 3.22 mm and its mean temperature at outlet was $594.8^{\circ}C$. When the position of the air supply nozzle changes to the front position, neck position, and expansion position of the coanda nozzle neck, the recirculation flow ratios at the forward position and the neck position were nearly almost the same value, 1.843, and 1.696 at the expansion position, their mean temperatures were $559.8^{\circ}C$ and $544.3^{\circ}C$, respectively.

• Korean Chemical Engineering Research
• /
• v.59 no.1
• /
• pp.60-67
• /
• 2021

This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

• Applied Chemistry for Engineering
• /
• v.32 no.2
• /
• pp.149-156
• /
• 2021

A kraft recovery boiler produces steam for power generation by the combustion of black liquor from the kraft pulping process. Since saturated steam became superheated in a superheater above the furnace, it is important to increase the heat exchange efficiency for the superheated steam production and power generation. A nose arch at the bottom of the superheater is important for blocking radiation from the furnace which causes corrosion of the superheater. But the nose arch is the main reason for creating a recirculation region and then decreasing the heat exchange efficiency by holding cold flue gas after the heat transfer to saturated steam. In this study, the size of recirculation region and the temperature of flue gas at the outlet were analyzed by the nose arch structure using computational fluid dynamics (CFD). As a result, when the nose arch angle changed from 106.5° (case 1) to 150° (case4), the recirculation region of flue gas decreased and the heat exchange efficiency between the flue gas and the steam increased by 10.3%.

• 한국연소학회:학술대회논문집
• /
• 2012.04a
• /
• pp.19-20
• /
• 2012

Flue gas recirculation(FGR) is applied to sintering process to cope with issues including plant efficiency and environmental effects. However, it inevitably brings changes of incoming and outgoing gas conditions as plant configurations. Objective of this study was to build a process model for a sintering bed using a flowsheet process simulator and obtain information of mass and heat balance for gas flows over various process configurations with FGR.

• 한국전산유체공학회:학술대회논문집
• /
• 2009.04a
• /
• pp.329-334
• /
• 2009

An oxy-fuel boiler has been developed to capture $CO_2$ from the exhaust gas. FGR (flue gas recirculation) is adopted to be compliant with the retrofit scenario. Numerical simulations have been performed to study the detailed physics inside the combustion chamber of the boiler. The temperature field obtained from the simulation agrees with the flame image from the experiment. The FGR combustion yields similar heat transfer characteristics with the conventional air combustion while the flame is formed further downstream in case of the FGR combustion.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.34 no.8
• /
• pp.775-782
• /
• 2010

This study is performed to study the effect of the tray in the absorber of a flue-gas desulphurization (FGD) system by using a computational fluid dynamic (CFD) technique. Stagnant time of slurry and the pressure drop in the FGD absorber increase when a tray is used in the absorber. Stagnant time of slurry results in an increase in the desulfurization effect and a decrease in the power of the absorber recirculation pump; however, increased pressure drop requires more power of booster fan in the FGD system should be increased. The gas and slurry hydrodynamics inside the absorber is simulated using a commercial CFD code. The continuous gas phase has been modeled in an Eulerian framework, while the discrete liquid phase has been modeled by adopting a Lagrangian approach by tracking a large number of particles through the computational domain. It was observed that the power saved upon increasing the stagnant time of slurry was more than increased power with pressure drop.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.28 no.3
• /
• pp.359-364
• /
• 2004

For the development of high efficiency and low emission combustion systems, high temperature air combustion technology has been tested by utilizing preheated air over 1100 K and exhaust gas recirculation. In this system, combustion air is diluted with large amount of recirculated exhaust gases, such that the oxygen concentration is relatively low in the reaction zone, leading to low flame temperature. Since, the temperature fluctuations and sound emissions from the flame are small and flame luminosity is low, the combustion mode is expected to be flameless or mild combustion. Experiment was performed to investigate the turbulent flame structure and NO$_x$ emission characteristics in the high temperature air combustion focused on coflowing jet diffusion flames which has a fundamental structure of many practical combustion systems. The effect of turbulence has also been evaluated by installing perforated plate in the oxidizer inlet nozzle. LPG was used as a fuel. Results showed that even though NO$_x$ emission is sensitive to the combustion air temperature, the present high temperature air combustion system produce low NO$_x$ emission because it is operated in low oxygen concentration condition by the high exhaust gas recirculation.