Process Modeling of an Iron Ore Sintering Bed for Flue Gas Recirculation

배가스 재순환 적용을 위한 제철 소결 베드 프로세스 모델링

  • Received : 2011.10.26
  • Accepted : 2012.01.30
  • Published : 2011.12.30

Abstract

In the iron and steel manufacturing, sintering process precedes blast furnace to prepare feed materials by agglomerating powdered iron ore to form larger particles. There are several techniques which have devised to improve sintering production and productivity including flue gas recirculation(FGR) and additive gas enriched operation. The application of those techniques incurs variations of process configurations as well as inlet and outlet gas conditions such as temperature, composition, and flow rate which exert direct influence on reactions in the bed or the operation of the entire plant. In this study, an approach of sintering bed modeling using flowsheet process simulator was devised in consideration of FGR and the change of incoming and outgoing gas conditions. Results of modeling for both normal and FGR sintering process were compared in terms of outgoing gas temperature, concentration, and moisture distribution pattern as well as incoming gas conditions. It is expected to expand the model for various process configurations with FGR, which may provide the usefulness for design and operation of sintering plant with FGR.

Keywords

References

  1. W. Yang, "Combustion Modeling of the Solid Fuel Bed and Its Application", PhD Thesis, Korea Advanced Institute of Science and Technology, 2004
  2. S. Ikehara, S. Kubo, Y. Terada, and J. Sakuragi, "Application of Exhaust Gas Recirculation System at Tobata No. 3 Sinter Plant", Nippon Steel Technical Report No. 70, 1996, pp. 55-61
  3. H. Noda, K. Ichikawa, S. Machida, S. Rokugawa, and N. Sakamoto, "Operation Conditions of Iron Ore Sintering Process Combined with Oxygen Enrichment and Exhaust Gas Recirculation System", Tetsu-to-Hagane, Vol. 87, No. 5, 2001, pp. 305-312 https://doi.org/10.2355/tetsutohagane1955.87.5_305
  4. Y. Hosotani, M. Fujimoto, N. Konno, T. Okada, and J. Shibata, "Influence of Oxygen and Humidity of Inlet Gas on the Sintering Reaction", Tetsu-to-Hagane, Vol. 83, No. 5, 1997, pp. 7-12 https://doi.org/10.2355/tetsutohagane1955.83.1_7
  5. I. Muchi and J.Higuchi, "Theoretical Analysis on the Operation of Sintering", Tetsu-to-Hagane, Vol. 56, No. 3, 1970, pp. 371-381 https://doi.org/10.2355/tetsutohagane1955.56.3_371
  6. H. Toda and K. Kato, "Theoretical Investigation of Sintering Process", Trans. ISIJ, Vol. 24, No. 3, 1984, pp. 178-186 https://doi.org/10.2355/isijinternational1966.24.178
  7. J. Shibata, "Analysis of Sintering Process by the Mathematical Model", Mathematical and Computer Modelling, 11, 1988, pp. 956-961 https://doi.org/10.1016/0895-7177(88)90635-8
  8. F. Patisson, J.P. Bellot, and D. Ablitzer, "Study of Moisture Transfer duting the Strand Sintering Process", Metallurgical and Materials Trans. B, Vol. 21B, 1990, pp. 37-47
  9. T. Spengler, J. Geldermann, S. Hahre, A. Sieverdingbeck, and O. Rentz, "Development of a Multiple Criteria Based Decision Support System for Environmental Assessment of Recycling Measures in the Iron and Steel Making Industry", J. Cleaner Production, vol.6, issue 1, 1998, pp. 37-52 https://doi.org/10.1016/S0959-6526(97)00048-6
  10. F. Schultmann, B. Engels, and O. Rentz, "Flowsheeting-based Simulation of Recycling Concepts in the Metal Industry", J. Cleaner Production, Vol. 12, Issue 7, 2004, pp. 737-751 https://doi.org/10.1016/S0959-6526(03)00050-7
  11. A. M. Iosif, F. Hanrot, and D. Ablitzer, "Process Integrated Modelling for Steelmaking Life Cycle Inventory Analysis", Environmental Impact Assessment Review, Vol. 28, Issue 7, 2008, pp. 429-438 https://doi.org/10.1016/j.eiar.2007.10.003
  12. S. Kasama, Y. Yamamura, and K. Watanabe, "Investigation on the Dioxin Emission from a Commercial Sintering Plant", ISIJ International, Vol. 46, No.7, 2006, pp. 1014-1019 https://doi.org/10.2355/isijinternational.46.1014
  13. H. J. Kang, "Performance Improvement of an Iron Ore Sintering Bed through the Enriched Oxygen Supply Operation", M. S. Thesis, Korea Advanced Institute of Science and Technology, 2011
  14. B. Vanderheyden and C. Mathy, "Mathematical model of the sintering process taking into account different input gas conditions", La Revue de Metallurgie, No. 3, 2001, pp. 251-257