• 제목/요약/키워드: Flow production

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고정 위치 생산과 흐름생산의 비교 분석 : 데크하우스 선행의장 공정의 사례 (A Comparative Analysis of the Fixed Location Production vs. Flow Production: An Example of Deckhouse Preceding Outfit Process)

  • 김연민
    • 한국시뮬레이션학회논문지
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    • 제25권2호
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    • pp.75-81
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    • 2016
  • 고정위치 생산 방식과 이를 개선한 흐름 생산 방식의 생산성을 비교하기 위해 데크하우스 선행의장 공정의 사례를 이용하여 이를 비교 분석하였다. 현재의 선행의장 공정 시스템은 고정위치 생산을 하고 있으며, 여기서는 블록이 한 구역을 점유하고, 작업이 완료 될 때까지 이동하지 않는다. 반면 개선된 흐름생산시스템에서는 블록이 이동하며 작업자와 장비는 움직이지 않는다. 시뮬레이션 결과 제안된 생산시스템에서 블록의 이동시간과 대기시간을 고려하지 않았을 때는 블록의 생산량이 거의 증가하지 않았다. 그러나 흐름생산에서는 작업을 위한 장비와 작업자의 이동과 대기시간이 거의 없어, 작업장의 작업시간의 변동성을 줄일 수 있다면 흐름생산이 고정위치 생산 시스템을 대체하는 보다 더 우수한 대안이 될 수 있음을 보였다.

재작업이 존재하는 이종병렬기계에서 생산효율을 위해 공정소요시간 단축을 목적으로 하는 작업할당 (Dispatching to Minimize Flow Time for Production Efficiency in Non-Identical Parallel Machines Environment with Rework)

  • 서정하;고효헌;김성식;백준걸
    • 대한산업공학회지
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    • 제37권4호
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    • pp.367-381
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    • 2011
  • Reducing waste for the efficiency of production is becoming more important because of the rapidly changing market circumstances and the rising material and oil prices. The dispatching also has to consider the characteristic of production circumstance for the efficiency. The production circumstance has the non-identical parallel machines with rework rate since machines have different capabilities and deterioration levels in the real manufacturing field. This paper proposes a dispatching method, FTLR (Flow Time Loss Index with Rework Rate) for production efficiency. The goal of FTLR is to minimize flow time based on such production environments. FTLR predicts the flow time with rework rate. After assessing dominant position of expected flow time per each machine, FTLR performs dispatching to minimize flow time. Experiments compare various dispatch methods for evaluating FTLR with mean flow time, mean tardiness and max tardiness in queue.

Development of a simulation method for the subsea production system

  • Woo, Jong Hun;Nam, Jong Ho;Ko, Kwang Hee
    • Journal of Computational Design and Engineering
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    • 제1권3호
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    • pp.173-186
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    • 2014
  • The failure of a subsea production plant could induce fatal hazards and enormous loss to human lives, environments, and properties. Thus, for securing integrated design safety, core source technologies include subsea system integration that has high safety and reliability and a technique for the subsea flow assurance of subsea production plant and subsea pipeline network fluids. The evaluation of subsea flow assurance needs to be performed considering the performance of a subsea production plant, reservoir production characteristics, and the flow characteristics of multiphase fluids. A subsea production plant is installed in the deep sea, and thus is exposed to a high-pressure/ low-temperature environment. Accordingly, hydrates could be formed inside a subsea production plant or within a subsea pipeline network. These hydrates could induce serious damages by blocking the flow of subsea fluids. In this study, a simulation technology, which can visualize the system configuration of subsea production processes and can simulate stable flow of fluids, was introduced. Most existing subsea simulations have performed the analysis of dynamic behaviors for the installation of subsea facilities or the flow analysis of multiphase flow within pipes. The above studies occupy extensive research areas of the subsea field. In this study, with the goal of simulating the configuration of an entire deep sea production system compared to existing studies, a DES-based simulation technology, which can logically simulate oil production processes in the deep sea, was analyzed, and an implementation example of a simplified case was introduced.

장성탄광(長省炭鑛)의 갱내출수(坑內出水)가 생산량(生産量)에 미치는 영향(影響)에 관(關)한 연구(硏究) (A Study on the Influence of Underground In-flow Water to Coal Production in Changsung Coal Mine)

  • 김두영;김영달
    • 자원환경지질
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    • 제13권4호
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    • pp.229-239
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    • 1980
  • A various kinds of harmful gases in the gallery and the increasing quantity of in-flow water are the important factors causing mainly the decline in production. In this thesis, the increase and decrease of in-flow water which effects the out put have been investigated and analysed in the statistical method. Through the results obtained together with the stastistical data some typical interreation formula between the quantity of in-flow water and production have been induced and the productive percentage in season was examined with special reference to Changsung Coal Mine. The formulas are as fallows: (1) Underground in-flow water to production; $Y=-5.74x^2+108.9x+6,346.6$ where, Y: production(tons/day): x:in-flow water($m^3/min$), (2) Rain and Snow fall to production; P=6.555-1.591 R+1.282S where, P;production(tons/day); R:rain fall(mm); S : snowfall(cm), (3) Productivity ratio in season compared with the average annual production; 1st quarter of year:100.1%, 2nd quarter of year: 100.3%, 3rd quarter of year: 97.2%, 4th quarter of year: 102.4%.

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플라즈마트론을 이용한 바이오가스 개질로부터 수소생산 (Hydrogen Gas Production from Biogas Reforming using Plasmatron)

  • 김성천;전영남
    • Korean Chemical Engineering Research
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    • 제44권5호
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    • pp.528-534
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    • 2006
  • 고온 플라즈마가 적용된 플라즈마트론을 이용하여 바이오가스 개질을 통해 수소를 생산하는데 있어서 최적 운전 조건에 대해 연구하였다. 음식물 쓰레기의 혐기성 발효조에서 생성된 바이오가스 구성비($CH_4/CO_2$)가 1.03, 1.28, 2.12인 바이오가스로 개질실험을 수행하고, 수소 생산과 메탄 전환율을 향상시키기 위해 바이오가스 유량비, 수증기 유량비, 입력전력 변화와 같은 변수별 연구를 수행하였다. 바이오가스 유량비(biogas/TFR : total flow rate), 수증기 유량비($H_2O/TFR$: total flow rate), 입력전력이 각각 0.32~0.37, 0.36~0.42, 8 kW일 때 메탄의 전환율이 81.3~89.6%인 최적운전조건을 보였다. 이때 합성가스 중의 수소와 일산화탄소의 농도는 27.11~40.23%, 14.31~18.61%이며, 수소 수율은 40.6~61%, 에너지 전환율은 30.5~54.4%, $H_2/CO$ 비는 1.89~2.16이다.

시뮬레이션을 이용한 혼합모델 조립라인밸런싱 (Mixed Model Assembly Line-Balancing Using Simulation)

  • 임석진;김경섭;박면웅;김승권
    • 한국시뮬레이션학회논문지
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    • 제11권4호
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    • pp.69-80
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    • 2002
  • This study deals with the productivity improvement on a flow production system with the consideration of line-balancing. In a flow production system, similar product models are produced on a same assembly line, the predefined process order and the limitation of total worker number. The system can be increased the work-in -process(WIP) inventory and the worker's idle time. In this study, the worker assignment model is developed to assign evenly workload of process to each product model in such a manner that each process has the different number of worker. This worker assignment model is the mathematical model that determines worker number in each process such that the idle time of processes is reduced and the utilization of worker is improved. We use a simulation technique to simulate the production line proposed by the mathematical model and apply real production line. With the result of simulation, this study analyzes the propriety of production line and proposes the alternatives of new production line

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고온 플라즈마 개질에 의한 메탄으로부터 고농도 수소생산 (Production of Hydrogen-Rich Gas from Methane by a Thermal Plasma Reforming)

  • 김성천;임문섭;전영남
    • 한국수소및신에너지학회논문집
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    • 제17권4호
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    • pp.362-370
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    • 2006
  • The purpose of this paper was to investigate the reforming characteristics and optimum operating condition of the plasmatron assisted $CH_4$ reforming reaction for the hydrogen-rich gas production. Also, in order to increase the hydrogen production and the methane conversion rate, parametric screening studies were conducted, in which there were the variations of the $CH_4$ flow ratio, $CO_2$ flow ratio, vapor flow ratio, mixing flow ratio and catalyst addition in reactor. High temperature plasma flame was generated by air and arc discharge. The air flow rate and input electric power were fixed 5.1 l/min and 6.4 kW, respectively. When the $CH_4$ flow ratio was 38.5%, the production of hydrogen was maximized and optimal methane conversion rate was 99.2%. Under these optimal conditions, the following synthesis gas concentrations were determined: $H_2$, 45.4%; CO, 6.9%; $CO_2$, 1.5%; and $C_2H_2$, 1.1%. The $H_2/CO$ ratio was 6.6, hydrogen yield was 78.8% and energy conversion rate was 63.6%.

셰일가스정 천이유동 생산자료분석의 기술적 고려사항 (Technical Consideration for Production Data Analysis with Transient Flow Data on Shale Gas Well)

  • 한동권;권순일
    • 한국가스학회지
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    • 제20권1호
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    • pp.13-22
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    • 2016
  • 본 연구에서는 다단계 수압파쇄와 수평시추가 적용된 셰일가스정에서 생산자료의 유동형태에 따라 적절한 분석 방법과 궁극가채량을 산출하는 기법을 결정하는 방법을 정리한 흐름도를 제안하였다. 또한 1차 천이유동만이 나타나는 현장자료에 대해 생산천이유동 분석을 수행할 때 고려해야 하는 사항들을 제안하였다. log-log 그래프와 시간제곱근 그래프 분석을 통해 생산자료의 유동 특성을 분류할 수 있고, 이 결과, 1차 천이유동만이 나타나는 생산자료는 이 유동이 종료되는 시점을 정확히 예측하여 이 시점을 기준으로 생산성을 각각 예측하여야 한다. 이 시점은 미세탄성파 탐사자료 해석을 통해 균열자극부피의 면적을 계산함으로써 산출할 수 있다. 공저압력자료나 미세탄성파 탐사자료가 없다면 셰일가스정에 적절한 경험적 방법을 활용하여 생산성을 예측할 수 있다. 생산기간이 짧은 자료는 상대적으로 생산기간이 긴 인접 생산정의 자료를 활용하여 생산기간의 적절성을 평가한 후 필요하다면 생산초기 자료를 제외하고 분석하는 것이 정확도를 향상시킬 수 있다. 또한 미세탄성파 탐사자료 해석에 의해 산출된 SRV는 분석방법이나 분석자의 주관에 의해 과대, 과소 평가될 수 있기 때문에 파쇄 단계, 파쇄유체 주입량, 생산성 분석을 통한 적절성평가를 수행하여 필요한 경우, 저류층 시뮬레이션, 균열모델링, 생산천이분석을 통해 재산정하는 것이 필요하다.

석탄층 메탄가스 생산 특성을 고려한 포집시스템 최적 운영조건 노달분석 (Nodal Analysis of Optimum Operating Condition on Gathering System Considering Coalbed Methane Production Characteristics)

  • 정우동;조원준;이제설;유혜진;서문혁
    • 한국가스학회지
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    • 제22권3호
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    • pp.65-73
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    • 2018
  • 석탄층 메탄가스는 압력에 따라 비선형적인 탈착곡선을 보이므로 이를 고려하여 적절한 생산시스템이 구성되어야 한다. 석탄층 메탄가스 생산설비의 용량 및 규격은 시스템의 경계조건인 탄층 내 가스 유량과 압력조건에 의해 결정되며 이러한 특성을 분석하는 것은 가스 생산 증진을 위해 필수적이다. 본 연구를 위해 대표적인 미국 CBM 상용가스전인 San Juan 지역의 저류전산 모델을 구성하여 가스 유입방정식을 산출하였고, 이를 전체 생산시설의 경계조건으로 활용하였다. 또한 생산시설 내 가스 유량에 따른 압력감소의 영향을 분석하기 위해 생산설비 유동 분석시뮬레이터를 이용하여 노달분석을 수행하여 생산시설의 적정 규격 및 운영조건을 결정하였다. 이를 통해 석탄층 메탄가스 가스전의 최적 수송, 생산 및 포집시스템 설계 기준을 제시하였다.

Assessment of gas production and electrochemical factors for fracturing flow-back fluid treatment in Guangyuan oilfield

  • Liu, Yang;Chen, Wu;Zhang, Shanhui;Shi, Dongpo;Zhu, Mijia
    • Environmental Engineering Research
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    • 제24권3호
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    • pp.521-528
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    • 2019
  • Electrochemical method was used for the fracturing flow-back fluid treatment in Guangyuan oilfield. After performing electrolysis, we found that the amount of $H_2$ gas produced by electrode was closely related to the combination mode of electrodes and electrode materials. Using an aluminium electrode resulted in a large $H_2$ production of each electrode combination, whereas inert anode and cathode materials resulted in low $H_2$ production. Then, the relationship between the gas production of $H_2$ and the treatment efficiency of fracturing flow-back fluid in Guangyuan oilfield was studied. Results showed that the turbidity removal and decolourisation rates of fracturing flow-back fluid were high when $H_2$ production was high. If the $H_2$ production of inert electrode was large, the energy consumption of this inert electrode was also high. However, energy consumption when an aluminium anode material was used was lower than that when the inert electrode was used, whereas the corresponding electrode combination production of $H_2$ was larger than that of the inert electrode combination. When the inert electrode was used as anode, the gas production type was mainly $O_2$, and $Cl_2$ was also produced and dissolved in water to form $ClO^-$. $H_2$ production at the cathode was reduced because $ClO^-$ obtained electrons.