• Title/Summary/Keyword: Flow production

Search Result 2,083, Processing Time 0.032 seconds

A Comparative Analysis of the Fixed Location Production vs. Flow Production: An Example of Deckhouse Preceding Outfit Process (고정 위치 생산과 흐름생산의 비교 분석 : 데크하우스 선행의장 공정의 사례)

  • Kim, Yearnmin
    • Journal of the Korea Society for Simulation
    • /
    • v.25 no.2
    • /
    • pp.75-81
    • /
    • 2016
  • By using simulation, fixed location production method and flow production method have been compared to improve the productivity of deckhouse preceding outfitting process. In this paper, we analyze that the suggested flow production system instead of fixed location production can improve productivity. In current preceding outfit production system which adopts fixed location production, where a block occupies an area and does not move until the work finishes. On the other hand, in improved flow production system, the block moves instead of workers and equipment. Though the output of two systems are almost the same when we did not consider the moving time and waiting time of blocks, the flow production will be better when the variability of task time will be reduced.

Dispatching to Minimize Flow Time for Production Efficiency in Non-Identical Parallel Machines Environment with Rework (재작업이 존재하는 이종병렬기계에서 생산효율을 위해 공정소요시간 단축을 목적으로 하는 작업할당)

  • Seo, Jung-Ha;Ko, Hyo-Heon;Kim, Sung-Shick;Baek, Jun-Geol
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.37 no.4
    • /
    • pp.367-381
    • /
    • 2011
  • Reducing waste for the efficiency of production is becoming more important because of the rapidly changing market circumstances and the rising material and oil prices. The dispatching also has to consider the characteristic of production circumstance for the efficiency. The production circumstance has the non-identical parallel machines with rework rate since machines have different capabilities and deterioration levels in the real manufacturing field. This paper proposes a dispatching method, FTLR (Flow Time Loss Index with Rework Rate) for production efficiency. The goal of FTLR is to minimize flow time based on such production environments. FTLR predicts the flow time with rework rate. After assessing dominant position of expected flow time per each machine, FTLR performs dispatching to minimize flow time. Experiments compare various dispatch methods for evaluating FTLR with mean flow time, mean tardiness and max tardiness in queue.

Development of a simulation method for the subsea production system

  • Woo, Jong Hun;Nam, Jong Ho;Ko, Kwang Hee
    • Journal of Computational Design and Engineering
    • /
    • v.1 no.3
    • /
    • pp.173-186
    • /
    • 2014
  • The failure of a subsea production plant could induce fatal hazards and enormous loss to human lives, environments, and properties. Thus, for securing integrated design safety, core source technologies include subsea system integration that has high safety and reliability and a technique for the subsea flow assurance of subsea production plant and subsea pipeline network fluids. The evaluation of subsea flow assurance needs to be performed considering the performance of a subsea production plant, reservoir production characteristics, and the flow characteristics of multiphase fluids. A subsea production plant is installed in the deep sea, and thus is exposed to a high-pressure/ low-temperature environment. Accordingly, hydrates could be formed inside a subsea production plant or within a subsea pipeline network. These hydrates could induce serious damages by blocking the flow of subsea fluids. In this study, a simulation technology, which can visualize the system configuration of subsea production processes and can simulate stable flow of fluids, was introduced. Most existing subsea simulations have performed the analysis of dynamic behaviors for the installation of subsea facilities or the flow analysis of multiphase flow within pipes. The above studies occupy extensive research areas of the subsea field. In this study, with the goal of simulating the configuration of an entire deep sea production system compared to existing studies, a DES-based simulation technology, which can logically simulate oil production processes in the deep sea, was analyzed, and an implementation example of a simplified case was introduced.

A Study on the Influence of Underground In-flow Water to Coal Production in Changsung Coal Mine (장성탄광(長省炭鑛)의 갱내출수(坑內出水)가 생산량(生産量)에 미치는 영향(影響)에 관(關)한 연구(硏究))

  • Kim, Doo Young;Kim, Young Dal
    • Economic and Environmental Geology
    • /
    • v.13 no.4
    • /
    • pp.229-239
    • /
    • 1980
  • A various kinds of harmful gases in the gallery and the increasing quantity of in-flow water are the important factors causing mainly the decline in production. In this thesis, the increase and decrease of in-flow water which effects the out put have been investigated and analysed in the statistical method. Through the results obtained together with the stastistical data some typical interreation formula between the quantity of in-flow water and production have been induced and the productive percentage in season was examined with special reference to Changsung Coal Mine. The formulas are as fallows: (1) Underground in-flow water to production; $Y=-5.74x^2+108.9x+6,346.6$ where, Y: production(tons/day): x:in-flow water($m^3/min$), (2) Rain and Snow fall to production; P=6.555-1.591 R+1.282S where, P;production(tons/day); R:rain fall(mm); S : snowfall(cm), (3) Productivity ratio in season compared with the average annual production; 1st quarter of year:100.1%, 2nd quarter of year: 100.3%, 3rd quarter of year: 97.2%, 4th quarter of year: 102.4%.

  • PDF

Hydrogen Gas Production from Biogas Reforming using Plasmatron (플라즈마트론을 이용한 바이오가스 개질로부터 수소생산)

  • Kim, Seong Cheon;Chun, Young Nam
    • Korean Chemical Engineering Research
    • /
    • v.44 no.5
    • /
    • pp.528-534
    • /
    • 2006
  • The purpose of this paper is to investigate the optimal operating condition for the hydrogen production by biogas reforming using the plasmatron induced thermal plasma. The component ratio of biogas($CH_4/CO_2$) produced by anaerobic digestion reactor were 1.03, 1.28, 2.12, respectively. And the reforming experiment was performed. To improve hydrogen production and methane conversion rates, parametric screening studies were conducted, in which there are the variations of biogas flow ratio(biogas/TFR: total flow rate), vapor flow ratio($H_2O/TFR$: total flow rate) and input power. When the variations of biogas flow ratio, vapor flow ratio and input power were 0.32~0.37, 0.36~0.42, and 8 kW, respectively, the methance conversion reached its optimal operating condition, or 81.3~89.6%. Under the condition mentioned above, the wet basis concentrations of the synthetic gas were H2 27.11~40.23%, CO 14.31~18.61%. The hydrogen yield and the conversion rate of energy were 40.6~61%, 30.5~54.4%, respectively, the ratio of hydrogen to carbon monoxide($H_2/CO$) was 1.89~2.16.

Mixed Model Assembly Line-Balancing Using Simulation (시뮬레이션을 이용한 혼합모델 조립라인밸런싱)

  • 임석진;김경섭;박면웅;김승권
    • Journal of the Korea Society for Simulation
    • /
    • v.11 no.4
    • /
    • pp.69-80
    • /
    • 2002
  • This study deals with the productivity improvement on a flow production system with the consideration of line-balancing. In a flow production system, similar product models are produced on a same assembly line, the predefined process order and the limitation of total worker number. The system can be increased the work-in -process(WIP) inventory and the worker's idle time. In this study, the worker assignment model is developed to assign evenly workload of process to each product model in such a manner that each process has the different number of worker. This worker assignment model is the mathematical model that determines worker number in each process such that the idle time of processes is reduced and the utilization of worker is improved. We use a simulation technique to simulate the production line proposed by the mathematical model and apply real production line. With the result of simulation, this study analyzes the propriety of production line and proposes the alternatives of new production line

  • PDF

Production of Hydrogen-Rich Gas from Methane by a Thermal Plasma Reforming (고온 플라즈마 개질에 의한 메탄으로부터 고농도 수소생산)

  • Kim, Seong-Cheon;Lim, Mun-Sup;Chun, Young-Nam
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.17 no.4
    • /
    • pp.362-370
    • /
    • 2006
  • The purpose of this paper was to investigate the reforming characteristics and optimum operating condition of the plasmatron assisted $CH_4$ reforming reaction for the hydrogen-rich gas production. Also, in order to increase the hydrogen production and the methane conversion rate, parametric screening studies were conducted, in which there were the variations of the $CH_4$ flow ratio, $CO_2$ flow ratio, vapor flow ratio, mixing flow ratio and catalyst addition in reactor. High temperature plasma flame was generated by air and arc discharge. The air flow rate and input electric power were fixed 5.1 l/min and 6.4 kW, respectively. When the $CH_4$ flow ratio was 38.5%, the production of hydrogen was maximized and optimal methane conversion rate was 99.2%. Under these optimal conditions, the following synthesis gas concentrations were determined: $H_2$, 45.4%; CO, 6.9%; $CO_2$, 1.5%; and $C_2H_2$, 1.1%. The $H_2/CO$ ratio was 6.6, hydrogen yield was 78.8% and energy conversion rate was 63.6%.

Technical Consideration for Production Data Analysis with Transient Flow Data on Shale Gas Well (셰일가스정 천이유동 생산자료분석의 기술적 고려사항)

  • Han, Dong-kwon;Kwon, Sun-il
    • Journal of the Korean Institute of Gas
    • /
    • v.20 no.1
    • /
    • pp.13-22
    • /
    • 2016
  • This paper presents development of an appropriate procedure and flow chart to analyze shale gas production data obtained from a multi-fractured horizontal well according to flow characteristics in order to calculate an estimated ultimate recovery. Also, the technical considerations were proposed when a rate transient analysis was performed with field production data occurred to only $1^{st}$ transient flow. If production data show the $1^{st}$ transient flow from log-log and square root time plot analysis, production forecasting must be performed by applying different method as before and after of the end of $1^{st}$ linear flow. It is estimated by an area of stimulated reservoir volume which can be calculated from analysis results of micro-seismic data. If there are no bottomhole pressure data or micro-seismic data, an empirical decline curve method can be used to forecast production performance. If production period is relatively short, an accuracy of production data analysis could be improved by analyzing except the early production data, if it is necessary, after evaluating appropriation with near well data. Also, because over- or under-estimation for stimulated reservoir volume could take place according to analysis method or analyzer's own mind, it is necessary to recalculate it with fracture modeling, reservoir simulation and rate transient analysis, if it is necessary, after adequacy evaluation for fracture stage, injection volume of fracture fluid and productivity of producers.

Nodal Analysis of Optimum Operating Condition on Gathering System Considering Coalbed Methane Production Characteristics (석탄층 메탄가스 생산 특성을 고려한 포집시스템 최적 운영조건 노달분석)

  • Jung, Woodong;Cho, Wonjun;Lee, Jeseol;Yu, Hyejin;Seomoon, Hyeok
    • Journal of the Korean Institute of Gas
    • /
    • v.22 no.3
    • /
    • pp.65-73
    • /
    • 2018
  • Coalbed methane has a nonlinear desorption curve depending on the pressure, so an appropriate production system should be constructed considering this phenomenon. The capacity and specification of the coalbed methane gas production facility are determined by the gas flow rate and pressure in the coalbed, which is the external boundary condition of the system. Thus, it is essential to analyze these characteristics in gas production. The gas inflow equation was calculated using the reservoir flow model and utilized as the boundary condition of the whole production facility in this study. Also, to understand the effect of pressure drop on the gas flow in the production facility, the nodal analysis was performed using the flow analysis simulator of production equipment, and we determined the proper specifications and operating conditions of the production facility. This study presents a design criteria as to production and gathering system capable of effectively transporting coalbed methane.

Assessment of gas production and electrochemical factors for fracturing flow-back fluid treatment in Guangyuan oilfield

  • Liu, Yang;Chen, Wu;Zhang, Shanhui;Shi, Dongpo;Zhu, Mijia
    • Environmental Engineering Research
    • /
    • v.24 no.3
    • /
    • pp.521-528
    • /
    • 2019
  • Electrochemical method was used for the fracturing flow-back fluid treatment in Guangyuan oilfield. After performing electrolysis, we found that the amount of $H_2$ gas produced by electrode was closely related to the combination mode of electrodes and electrode materials. Using an aluminium electrode resulted in a large $H_2$ production of each electrode combination, whereas inert anode and cathode materials resulted in low $H_2$ production. Then, the relationship between the gas production of $H_2$ and the treatment efficiency of fracturing flow-back fluid in Guangyuan oilfield was studied. Results showed that the turbidity removal and decolourisation rates of fracturing flow-back fluid were high when $H_2$ production was high. If the $H_2$ production of inert electrode was large, the energy consumption of this inert electrode was also high. However, energy consumption when an aluminium anode material was used was lower than that when the inert electrode was used, whereas the corresponding electrode combination production of $H_2$ was larger than that of the inert electrode combination. When the inert electrode was used as anode, the gas production type was mainly $O_2$, and $Cl_2$ was also produced and dissolved in water to form $ClO^-$. $H_2$ production at the cathode was reduced because $ClO^-$ obtained electrons.