• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.6
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• pp.263-268
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• 2017

A hot forming process is required for Mg alloys to enhance the formability and plastic workability due to the insufficient formability at room temperature. Mg alloy undergoes dynamic recrystallization (DRX) during the hot working process, which is a restoration or softening mechanism that reduces the dislocation density and releases the accumulated energy to facilitate plastic deformation. The flow stress curve shows three stages of complicated strain hardening and softening phenomena. As the strain increases, the stress also increases due to work hardening, and it abruptly decreases work softening by dynamic recrystallization. It then maintains a steady-state region due to the equilibrium between the work hardening and softening. In this paper, an efficient optimization process is proposed for the material model of the dynamic recrystallization to improve the accuracy of the flow curve. A total of 18 variables of the constitutive equation of AZ80 alloy were systematically optimized at an elevated forming temperature($300^{\circ}C$) with various strain rates(0.001, 0.1, 1, 10/sec). The proposed method was validated by applying it to the constitutive equation of AZ61 alloy.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.2 s.233
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• pp.341-349
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• 2005

Damage often occurs on the surface of railway wheel by wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue life by the metal removal of the contact surface were shown by many researchers, but it has not explained precisely why fatigue life increases or decreases. In this study, the effect of metal removal depth on the contact fatigue life for railway wheel has been evaluated by applying finite element analysis. It has been revealed that the residual stress and the plastic flow are the main factors determining the fatigue life. The railway wheel has the initial residual stress formed during the manufacturing process, and the residual stress is changed by thermal stress induced by braking. It has been found that the initial residual stress determines the amount of metal removal depth. Also, the effects of the initial residual stress and metal removal on the contact fatigue lift has been estimated, and an equation is proposed to decide the optimal metal removal depth for maximizing the contact fatigue life.

• Journal of the Korean Chemical Society
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• v.58 no.3
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• pp.251-257
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• 2014

The stress relaxation of poly(methyl acrylate)-poly(acrylonitrile) copolymer samples were carried out in air and distilled water at various temperatures using the tensile tester with the solvent chamber. The rheological parameters were obtained by applying the experimental stress relaxation curves to the theoretical equation of the Eyring-Halsey non-Newtonian model. The self diffusion, hole volume, viscosities, and thermodynamic parameters of copolymer samples were calculated from rheological parameters and crystallite size in order to study of flow segments in amorphous region. It was observed that the rheological parameters of these copolymer samples are directly related to the self diffusion, hole volume, viscosities, and thermodynamic parameters of flow segments.

• Journal of the Korean Society of Food Science and Nutrition
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• v.28 no.6
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• pp.1293-1297
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• 1999

Effect of rice protein and lipid on rheological properties of gelatinized rice flour solutions(4%) with three rice varieties(Dongjin, Jinmi, Tamjin) known for varying taste of cooked rice was investigated with Haake viscometer. The rheological behaviors of all rice flour solutions were illustrated by Herschel Bulkley equation and exhibited pseudoplastic behavior with yield stress. When rice flour solutions treated with protease and dithiothreitol, there was decreased in flow behavior index value. Flow behavior index was decreased by dealbumin and deglutelin rice flour solutions among deprotein groups. The Jinmi rice flour solutions exhibited slightly lower consistency index than Dongjin and Tamjin. Defatted rice flour solutions exhibited lower consistency index than rice flour solutions, while dealbumin, deglutelin rice flour solutions exhibited high consistency index. Protease treated rice flour solutions exhibited increase in Dongjin and Tamjin. The yield stress was increased in sequence eating quality. Yield stress of defatted rice flour solutions was decreased, while deglutelin and rice starch flour solutions was increased. The time dependent charac teristics of all rice flour solutions appeared forming hysteresis loop and thixotropic behavior showed. The time dependent characteristics was appeared in sequence eating quality. Rice starch and deglutelin flour solutions appeared greatly time dependent characteristics, but defatted rice flour solutions appeared very little.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.4
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• pp.333-339
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• 2008

Densification behavior of copper powder was investigated to study the effect of an aluminum mold under warm pressing. The low flow stress of an aluminum mold is appropriate to apply hydrostatic stress to powder compacts during compaction under high temperature. The suggested powder metallurgy process is very useful under high temperature since copper powder compacts have higher relative density over axial stress of 100 MPa and show more homogeneity as compared with conventional warm pressing. Elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) for densification behavior under warn pressing by using a metal mold. Finite element results agreed well with experimental data for densification and deformation of copper powder compacts in the mold.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.9
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• pp.1208-1216
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• 1998

The present numerical study investigates the effect of a secondary flow on the heat transfer in order to delineate the mechanism of laminar heat transfer enhancement of a viscoelastic fluid in rectangular ducts. The second normal stress generating a secondary flow is modeled by adopting the Reiner-Rivlin constitutive equation and the calculated secondary flow showed good agreement with experiments. The primary velocity U as well as the pressure drop were not affected by the secondary flow in rectangular ducts, whose order of magnitude is less than 0.1% of the primary velocity. The small magnitude of the secondary flow, however, affect moderately the temperature fields. The calculated Nusselt numbers with secondary flow show 50% heat transfer enhancement over those of a purely viscous non-Newtonian fluid, which are considerably lower than the experimental values. Therefore, we conclude that there should be an additional heat transfer enhancement mechanism involved in the viscoelastic fluid such as temperature-dependence.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.8
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• pp.3611-3616
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• 2013

Physical characteristics of a magneto-rheological(MR) fluid can be influenced by a magnetic field. In the present study, the behaviors of MR fluid are visualized and the shear stresses are measured under the magnetic field for density 1.3, 1.5 and 1.7 $g/cm^3$, and viscosity 100, 1000 and 10000cp. When the magnetic field is applied, particles of MR fluid are arranged along lines of magnetic field. It is observed that the flow pattern of MR fluid under the magnetic field is different from that of MR fluid without the magnetic field. Shear stress of MR fluids under the magnetic field changes significantly. Shear stress by the magnetic field increases the shape of a quadratic equation. When the density changes from $1300kg/m^3$ to $1700kg/m^3$ at 2.0A, the shear stress increases about 33%.

• Korea-Australia Rheology Journal
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• v.20 no.2
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• pp.59-63
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• 2008

A theoretical model was developed to describe the flow behavior of a filled polymer in the packing stage of reaction injection molding and predict the residual stress distribution of thin injection-molded parts. The model predictions were compared with experiments performed for phenol-formaldehyde resin filled with wood dust and cured by urotropine. The packing stage of reaction injection molding process presents a typical example of complex non-isothermal flow combined with chemical reaction. It is shown that the time evolution of pressure distribution along the mold cavity that determines the residual stress in the final product can be described by a single 1D partial differential equation (PDE) if the rheological behavior of reacting liquid is simplistically described by the power-law approach with some approximations made for describing cure reaction and non-isothermality. In the formulation, the dimensionless time variable is defined in such a way that it includes all necessary information on the cure reaction history. Employing the routine separation of variables made possible to obtain the analytical solution for the nonlinear PDE under specific initial condition. It is shown that direct numerical solution of the PDE exactly coincides with the analytical solution. With the use of the power-law approximation that describes highly shear thinning behavior, the theoretical calculations significantly deviate from the experimental data. Bearing in mind that in the packing stage the flow is extremely slow, we employed in our theory the Newtonian law for flow of reacting liquid and described well enough the experimental data on evolution of pressure.

• Tribology and Lubricants
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• v.17 no.5
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• pp.391-398
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• 2001

Two dimensional slow viscous flow around two counter-rotating equal cylinders is investigated based on Stokes'approximation. An exact formal expression of the stream function is obtained by using the bipolar cylinder coordinates and Fourier series expansion. From the stream function obtained, the streamline patterns around the cylinders are shown and the pressure distribution in the flow field is determined. By integrating the stress distributions on the cylinder, the force and the moment exerted on the cylinder are calculated. The flow rate through the gap between the two cylinders is also determined as the distance between two cylinders varies. Special attention is directed to the case of very small distance between two cylinders concerned with the lubrication theory and the minimum pressure is calculated to explain a possible cavitation.

• Tribology and Lubricants
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• v.18 no.6
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• pp.411-417
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• 2002

Two dimensional slow viscous flow between a rotating cylinder and a translating plate is investigated using Stokes' approximation. An exact formal expression of the stream function is obtained by using the bipolar cylinder coordinates and Fourier series expansion. From the stream function obtained, the streamline patterns are shown and the pressure distribution in the flow field is determined. By integrating the stress distributions on the cylinder, the farce and the moment exerted on the cylinder are calculated. The flow rate through the gap between the cylinder and the plate is also determined as a function of the distance between the cylinder and the plate. Special attention is directed to the case of very small distance between the cylinder and the plate concerned with the lubrication theory and the minimum pressure is calculated to explain a possible cavitation.