• 제목/요약/키워드: Flow Softening

검색결과 89건 처리시간 0.033초

스테인레스 304의 열간동적재결정과 미세조직 예측 (The Prediction of Dynamic Recrystallization and Grain Size of 304 Stainless Steel during Hot Deformation)

  • 권영표;조종래;이성열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.25-28
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    • 2000
  • The flow stress of 304 stainless steel during high during hot forming process were determined by conducting hot compression tests at the range of 1273 K-1423 K and 0.05 /s-2.0 /s as these are typical temperature and strain rate in hot forging operation. Based on the observed phenomena, a constitutive model of flow stress was assumed as a function of strain, strain rate, temperature. Dynamic recrystallization was found to be the major softening mechanism with this conditions as previous studies. A finite element analysis was performed to predict the recrystallized volume fraction and the mean grain size in hot compression of 304 stainless steel.

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304 스테인리스강의 열간동적재결정과 미세조직 예측 (The Prediction of Dynamic Recrystallization and Grain Size of 304 Stainless Steel during Hot Deformation)

  • 권영표;조종래;이성열;이정환
    • 소성∙가공
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    • 제10권7호
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    • pp.573-578
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    • 2001
  • The flow stress of 304 stainless steel during hot forming process were determined by conducting hot compression tests at the range of 1273 K∼1423 K and 0.05 /s∼2.0 /s as these are typical temperature and strain rate in hot forging operation. In this material, Dynamic recrystallization was found to be the major softening mechanism with this conditions as Previous studies. Based on the observed phenomena, a constitutive model of flow stress was assumed as a function of strain, strain rate, temperature. In the constitutive model, the effects of strain hardening and dynamic recrystallization were taken into consideration. A finite element method connected to constitutive model was performed to predict the dynamic recrystallization behaviors and also stress-strain curves in hot compression of 304 stainless steel.

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The Effects of Molybdenum Content on the Dynamic Properties of Tungsten-based Heavy Alloys

  • Lee, Woei-Shyan;Chan, Tien-Yin
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1155-1156
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    • 2006
  • Hopkinson bar dynamic test under strain rates ranging from 2000 $s^{-1}$ to 8000 $s^{-1}$ at room temperature revealed that the flow stress of tungsten heavy alloys depended strongly on the strain, strain rate, and the content of molybdenum. The variation of flow stress was caused by the competition between work hardening and heat softening in the materials at different strain rates. The high temperature strength of the matrix phase was increased by the addition of molybdenum, which enhanced the strength of the tungsten heavy alloys in high strain rate test.

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大邱市의 工業用水와 鐵의 軟化障害에 關하여 (Industrial Waters of Taegu City and on the Objection of Iron for Water Softening)

  • 이대수;홍순영
    • 대한화학회지
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    • 제6권2호
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    • pp.117-121
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    • 1962
  • The waters throughout Taegu area for 87 points were analysed and according to the analytical data, following unfavorable characteristics for industrial uses were given: (1)Shows strong hardness, (2)Has high ratio of ignition residue to evaporation residue, (3) pH value is over 7, (4) Contains considerable quntities of iron.And then investigated the exchange rate and regeneration level of iron ion using cation exchange resin, Lewatit KS.When the hard water containing 2.2 ppm of iron with 18.4 ppm of calcium and 6.2 ppm of magnesium was passed through the ion exchange resin under $3cc/cm^2/min$ in exhaustant flow rate, exchange rate of iron reached to 42% after 300 hours flow. The exchange efficiency shows abrupt decreasing in initial stage of flow up to 100 hours flow. The exchanger which contains iron was regenerated with 10% sodium hydroxide aqua solution under SV (space velocity) 4. By this method, 57% of iron was eliminated from exchanger while calcium and magnesium are removed as much as 85% and 87% respectively.

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Simulations of fiber spinning and film blowing based on a molecular/continuum model for flow-induced crystallization

  • McHugh, Anthony J.;Doufas, A.K.
    • Korea-Australia Rheology Journal
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    • 제13권1호
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    • pp.1-12
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    • 2001
  • This paper describes the application of our recently developed two-phase model for flow-induced crystallization (FIC) to the simulation of fiber spinning and film blowing. 1-D and 2-D simulations of fiber spinning include the combined effects of (FIC), viscoelasticity, filament cooling, air drag, inertia, surface tension and gravity and the process dynamics are modeled from the spinneret to the take-up roll device (below the freeze point). 1-D model fits and predictions are in very good quantitative agreement with high- and low-speed spinline data for both nylon and PET systems. Necking and the associated extensional softening are also predicted. Consistent with experimental observations, the 2-D model also predicts a skin-core structure at low and intermediate spin speeds, with the stress, chain extension and crystallinity being highest at the surface. Film blowing is simulated using a "quasi-cylindrical" approximation for the momentum equations, and simulations include the combined effects of flow-induced crystallization, viscoelasticity, and bubble cooling. The effects of inflation pressure, melt extrusion temperature and take-up ratio on the bubble shape are predicted to be in agreement with experimental observations, and the location of the frost line is predicted naturally as a consequence of flow-induced crystallization. An important feature of our FIC model is the ability to predict stresses at the freeze point in fiber spinning and the frost line in film blowing, both of which are related to the physical and mechanical properties of the final product.l product.

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Experimental and Theoretical Study on Shear Flow Behavior of Polypropylene/Layered Silicate Nanocomposites

  • Lee, Seung-Hwan;Youn, Jae-Ryoun
    • Advanced Composite Materials
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    • 제17권3호
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    • pp.191-214
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    • 2008
  • Polypropylene/layered silicate nanocomposites containing maleic anhydride grafted polypropylene were prepared by melt compounding and their rheological behavior was investigated in shear flow. Transient and steady shear flows were simulated numerically by using the K-BKZ integral constitutive equation along with experimentally determined damping functions under dynamic oscillatory and step strain shear flows. Nonlinear shear responses were predicted with the K-BKZ constitutive equation using two different damping functions such as the Wagner and PSM models. It was observed that PP-g-MAH compatibilized PP/layered silicate nanocomposites have stronger and earlier shear thinning and higher steady shear viscosity than pure PP resin or uncompatibilized nanocomposites at low shear rate regions. Strong damping behavior of the PP/layered silicate nanocomposite was predicted under large step shear strain and considered as a result of the strain-induced orientation of the organoclay in the shear flow. Steady shear viscosity of the pure PP and uncompatibilized nanocomposite predicted by the K-BKZ model was in good agreement with the experimental results at all shear rate regions. However, the model was inadequate to predict the steady shear viscosity of PP-g-MAH compatibilized nanocomposites quantitatively because the K-BKZ model overestimates strain-softening damping behavior for PP/layered silicate nanocomposites.

탄소섬유용 프리커서 피치를 제조하기 위한 나프타 분해 잔사유의 개질 (Reformation of Naphtha Cracking Bottom Oil for the Preparation of Carbon Fiber Precursor Pitch)

  • 김명철;엄상용;유승곤
    • Korean Chemical Engineering Research
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    • 제43권6호
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    • pp.745-750
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    • 2005
  • 등방성 피치계 탄소섬유 및 활성탄소섬유를 얻기 위한 프리커서 피치를 제조하기 위하여 NCB(naphtha cracking bottoms) oil을 열처리온도, 처리시간, 질소유량을 변화시키면서 개질하였다. 개질된 피치의 수율, 연화점, 원소분석, 분자량분포를 측정하고 용융방사하여 최적의 개질조건을 얻었다. 질소유량 1.25 vvm, 열처리온도 $380^{\circ}C$, 처리시간 3 h 일 때 약 $240^{\circ}C$의 연화점을 갖는 방사성이 우수한 프리커서 피치를 제조할 수 있었다. 이때의 수율은 약 21 wt%, C/H 몰비는 1.07에서 1.34로, 방향족화도는 0.85에서 0.88으로 증가하였고, 벤젠 및 퀴놀린 불용분은 각각 30.0 wt%, 1.5 wt% 이었다, 방사 온도는 프리커서 피치의 연화점보다 약 $50^{\circ}C$ 높았으며 분자량은 250~1,250 범위에 분포되어 있지만 80% 이상은 250~700의 좁은 범위에 몰려있었다.

High Temperature Deformation Behavior of SiCp/2124Al Metal Matrix Composites

  • Tian, Y.Z.;Cha, Seung I.;Hong, Soon H.
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.69-72
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    • 2002
  • The high temperature deformation behavior of SiCp/2124Al composite and 2124Al alloy was investigated by hot compression test in a temperature ranged $400~475^{\circ}C$ over a strain rate ranged $10^{-3}~1s^{-1}$. The billets of 2124Al alloy and SiCp/2124Al composite were fabricated by vacuum hot pressing process. The stress-strain curve during high temperature deformation exhibited a peak stress, and then the flow stress decreased gradually into a steady state stress with increasing the strain. It was found that the flow-softening behavior was attributed to the dynamic recovery, local dynamic recrystallization and dynamic precipitation during the deformation. The precipitation phases were identified as S' and S by TEM diffraction pattern. Base on the TEM inspection, the relationship between the Z-H parameter and subgrain size was found based on the experiment data. The dependence of flow stress on temperature and strain rate could be formulated well by a hyperbolic-sinusoidal relationship using the Zener-Hollomon parameter.

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구성 모델과 공정 지도를 이용한 AISI 4340강의 고온 변형 거동 (Hot Deformation Behavior of AISI 4340 using Constitutive Model and Processing Map)

  • 김근학;정민수;이석재
    • 열처리공학회지
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    • 제30권5호
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    • pp.187-196
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    • 2017
  • High temperature flow behaviors of AISI 4340 steel were investigated using isothermal compression tests under the temperature range from 850 to $1100^{\circ}C$ and a strain rate from 0.01 to $10s^{-1}$. The flow stress decreased with increasing compression temperature and decreasing strain rate. The dynamic softening related to the dynamic recrystallization was observed during hot deformation. The constitutive model based on Arrheniustyped equation with the Zener-Hollomon parameter was used to simulate the hot deformation behavior of AISI 4340 steel. The modification of the Zener-Hollomon parameter and lnA parameter resulted in the improvement of the calculation accuracy of the proposed constitutive model compared with the experimental flow curves. In addition, the process map of AISI 4340 steel was proposed. The instable process condition for hot deformation was predicted and its reliability was verified with the experimental observation.

Ti-6Al-2Sn-4Zr-6Mo 합금의 고온압축 변형거동 (High Temperature Compressive Deformation Behavior of Ti-6Al-2Sn-4Zr-6Mo Alloy)

  • 현용택;이용태;이찬규
    • 한국재료학회지
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    • 제11권2호
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    • pp.82-87
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    • 2001
  • Ti-6Al-2Sn-4Zr-6Mo(Ti6246) 합금의 고온 변형거동을 조사하기 위하여 $\alpha$+$\beta$ 영역 및 $\beta$영역의 온도에서 $10^0s^{-1}$에서 $10^{-3}s^{-1}$의 변형속도로 압축시험을 수행하였다. 유동응력은 변형속도가 증가하고 시험 온도가 감소함에 따라 증가하였다 90$0^{\circ}C$ 이하에서 시험한 결과로부터 얻어진 유동곡선은 가공연화 현상을 나타내었으나, 이 합금의$\beta$영역인 95$0^{\circ}C$ 이상에서는 유동응력이 지속적으로 증가하다가 정상 상태를 나타냈다. 압축시험 결과로부터 얻은 유동곡선 분석을 통하여 유동응력의 변형량, 변형속도 및 온도에 대한 관계로부터 이 합금에 대한 구성방정식을 구하였다.

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