• Title/Summary/Keyword: Flat extruded tube

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An Experimental Study on Laminar Heat Transfer in Flat Aluminum Extruded Tubes Having Small Hydraulic Diameter

  • Kim, Nae-Hyun;Ham, Jung-Ho;Kim, Do-Young
    • International Journal of Air-Conditioning and Refrigeration
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    • v.15 no.2
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    • pp.47-53
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    • 2007
  • Laminar heat transfer experiments were conducted in flat extruded aluminum tubes. Three different flat tubes-two with smooth inner channel, one with micro-finned inner channel-were tested. Smooth tube data were in reasonable agreement with the predictions by simplified theoretical models. The heat transfer coefficients of the micro-fin tube were significantly smaller than those of the smooth tube. The reason was attributed to the decelerating flow in the inter-fin region. Heat transfer correlations were developed from the data.

Flow Boiling Heat Transfer of R-22 in a Flat Extruded Aluminum Multi-Port Tube

  • Kim Nae-Hyun;Sim Yang-Sup;Min Chang-Keun
    • International Journal of Air-Conditioning and Refrigeration
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    • v.12 no.3
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    • pp.148-157
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    • 2004
  • Convective boiling heat transfer coefficients of R-22 were obtained in a flat extruded aluminum tube with $D_h=1.41mm$. The test range covered mass flux from 200 to $600kg/m^{2}s$, heat flux from 5 to $15kW/m^2$ and saturation temperature from $5^{\circ}C\;to\;15^{\circ}C$. The heat transfer coefficient curve shows a decreasing trend after a certain quality (critical quality). The critical quality decreases as the heat flux increases, and as the mass flux decreases. The early dryout at a high heat flux results in a unique 'cross-over' of the heat transfer coefficient curves. The heat transfer coefficient increases as the mass flux increases. At a low quality region, however, the effect of mass flux is not prominent. The heat transfer coefficient increases as the saturation temperature increases. The effect of saturation temperature, however, diminishes as the heat flux decreases. Both the Shah and the Kandlikar correlations un-derpredict the low mass flux and overpredict the high mass flux data.

Experimental Investigation on Flow Boiling of R-22 in a Alumium Extruded Tube (알루미늄 다채널 압출관 내 R-22 대류 비등에 관한 실험 연구)

  • Sim, Yong-Sup;Min, Chang-Keun;Lee, Eung-Ryul;Sin, Tae-Ryong;Kim, Nae-Hyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1340-1345
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    • 2004
  • Convective boiling heat transfer coefficients of R-22 were obtained in a flat extruded aluminum tube with $D_h=1.41mm$ . The test range covered mass flux from 200 to 600 $kg/m^2s$, heat flux from 5 to 15 $kW/m^2$ and saturation temperature from $5^{\circ}C$ to $15^{\circ}C$ . The heat transfer coefficient curve shows a decreasing trend after a certain quality(critical quality). The critical quality decreases as the heat flux increases, and as the mass flux decreases. The early dryout at a high heat flux results in a unique 'cross-over' of the heat transfer coefficient curves. The heat transfer coefficient increases as the mass flux increases. At a low quality region, however, the effect of mass flux is not prominent. The heat transfer coefficient increases as the saturation temperature increases. The effect of saturation temperature, however, diminishes as the heat flux decreases. Both the Shah and the Kandlikar correlations underpredict the low mass flux and overpredict the high mass flux data.

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Development of design technique for automotive condenser (자동차용 에어컨 응축기의 설계기술 개발)

  • Cho, Y.D.;Han, C.S.;Yoo, S.Y.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.1
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    • pp.10-17
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    • 1999
  • The present work presents condensation heat transfer and pressure drop data for the flow of R-12 in flat extruded aluminum tubes with small hydraulic diameters. The tube outside dimensions are $18mm(width){\times}1.7mm(height)$. Three types of internal geometry with the same outside dimensions are tested : sample 1 (7 tube holes), sample 2 (13 tube holes) and sample 3 (7 tube holes, micro-fin). The overall heat transfer coefficient is obtained for air-to-refrigerant heat transfer, and the Wilson plot method is used to determine the heat transfer coefficient for refrigerant flow. The sample 2 and sample 3 show significantly higher performance than sample 1. The heat transfer rates for the sample 2 and sample 3 are 9% and 12% higher, respectively, than sample 1. The friction factors for the sample 2 and sample 3 are 11.9% and 2.4% higher, respectively, than sample 1.

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Effects of die cooling on change of extrusion characteristics of Al-Mn-based thin-walled flat multi-port tube (금형 냉각이 Al-Mn계 다중압출 평판관의 압출 특성 변화에 미치는 영향)

  • Young-Chul Shin;Seong-Ho Ha;Tae-Hoon Kang;Kee-Ahn Lee;Seung-Chul Lee
    • Design & Manufacturing
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    • v.17 no.4
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    • pp.63-71
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    • 2023
  • In order to increase the extrusion production speed of aluminum, extrusion die cooling technology using liquid nitrogen has recently attracted a lot of attention. Increasing the extrusion speed increases the temperature of the bearing area of extrusion dies and the extrusion profile, which may cause defects on the surface of extruded profile. Extrusion die cooling technology is to directly inject liquid nitrogen through a cooling channel formed between the die and the backer inside the die-set. The liquid nitrogen removes heat from the die-set, and gaseous nitrogen at the exit of the channel, covers the extrusion profile of an inert atmosphere reducing the oxidation and the profile temperature. The aim of this study is to evaluate the cooling capacity by applying die cooling to extrusion of Al-Mn-based aluminum alloy flat tubes, and to investigate the effects of die cooling on the change in extrusion characteristics of flat tubes. Cooling capacity was confirmed by observing the temperature change of the extrusion profile depending on whether or not die cooling is applied. To observe changes in material characteristics due to die cooling, surface observation is conducted and microstructure and precipitate analysis are performed by FE-SEM on the surface and longitudinal cross section of the extruded flat tubes.

Redox Behaviors of NiO/YSZ Anode Tube in Anode-Supported Flat Tubular Solid Oxide Fuel Cells (평관형 고체 산화물 연료전지의 연료극 지지체 NiO/YSZ의 환원 및 재산화 거동 특성)

  • Song, Rak-Hyun;Lee, Gil-Yong;Shin, Dong-Ryul
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.1
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    • pp.82-89
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    • 2006
  • The redox behaviors of anode-supported flat tube for solid oxide fuel cell has been studied. The mass change of the extruded NiO/YSZ anode flat tube during redox cycling was examined by thermogravimetric analysis(TGA). The result of TGA was shown a rapidly mass change in the range of $455\;-\;670^{\circ}C$ and the reoxidation of the NiO/YSZ anode was almost completed at $750^{\circ}C$. The starting temperature of reoxidation and the maximum temperature of oxidation rate decreased with increasing the reoxidation cycle, which is attributed to the increased porosity caused by volume change. Bending strengths of the NiO/YSZ anode after redox cycling were 96 - 80 MPa and the bending strength decreased slightly with increasing the redox cycle. On the other hand, the bending strength of the NiO/YSZ anode with electrolyte showed 130 MPa after first redox cycling but decreased rapidly with increasing the redox cycle. From the results of the bending test and the microstructure observation, we conclude that the crack initiation of the electrolyte-coated NiO/YSZ anode was induced easily at interface of electrolyte/anode tube and propagated cross the electrolyte.

A Study on the Welding Pressure of Billets in the Extru-Bending Process of Hollow Tube (중공튜브의 압출굽힘가공에 있어서 소재결합력에 관한 연구)

  • 김민규;진인태
    • Transactions of Materials Processing
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    • v.11 no.6
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    • pp.495-502
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    • 2002
  • The welding pressure in extru bending process is affected by the shape of welding chamber of porthole die. It is very important to increase the welding pressure when the tube should be extruded particulary from four billets of the materials. The high circumferential stress of the tube can make the welding pressure increase during the extru-bending. In order to increase the circumferential stress, it is necessary to make the billets pass through the narrow gap between the conical die and the conical plug. This paper describes the welding pressure by the experiments and the analysis with the two types of the chamber. One of them is the chamber between the flat die and straight mandrel, and the other one is the chamber between the conical die and conical plug. The results of the experiments and the analysis shows that the conical chamber makes the welding pressure increase by the effect of the reducing diameter of tube and the welding pressure by the conical dic and plug is stronger than the welding pressure by the flat die and straight mandrel.

Convective Boiling of R-410A in an Aluminum Flat Tube for Air-Conditioning Application (공조용 알루미늄 납작관 내의 R-410A 대류 비등)

  • Kim, Nae-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3006-3013
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    • 2015
  • Flat tube heat exchangers can improve the thermal performance significantly compared with round tube heat exchangers. For proper design of flat tube heat exchangers, one should know the tubeside heat transfer coefficients. In this study, convective boiling heat transfer coefficients of R-410A were obtained in a flat extruded aluminum tube with $D_h=1.41mm$. The test range covered mass flux from 200 to $600kg/m^2s$, heat flux from 5 to $15kW/m^2$ and saturation temperature from $5^{\circ}C$ to $15^{\circ}C$. The heat transfer coefficient curve shows a decreasing trend after a certain quality(critical quality). The critical quality decreases as the heat flux increases, and as the mass flux decreases. The early dryout at a high heat flux results in a unique 'cross-over' of the heat transfer coefficient curves. The heat transfer coefficient increases as the mass flux increases. At a low quality region, however, the effect of mass flux is not prominent. The heat transfer coefficient increases as the saturation temperature increases. The effect of saturation temperature, however, diminishes as the heat flux decreases. Both the Shah and the Kaew-On et al. correlations reasonably predicted the present data.

Performance Test of Low Temperature Waste Heat Recovery Heat Exchanger Using Self-excited Oscillating Heat Pipe (자려 진동형 히트 파이프를 이용한 저온 폐열 회수 열교환기의 성능 실험)

  • 이욱현;이종현;김종수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.9
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    • pp.853-859
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    • 2000
  • In this study, low temperature waste heat recovery heat exchanger was developed using a principle of self-excited oscillating heat pipe. The heat exchanger of serpentine type was composed of extruded flat aluminum tube with 6 channels (3 nm$\times$ 2.75nm) and louvered fin. The heat transfer area density of heat exchanger was $331.9 m^2/m^3$. Working fluid is R141b and charge ratio was 40% by volume. Heat transfer rate and the effectiveness of heat exchanger was primary concern of this study. As a result, the effectiveness of heat exchanger was about 0.4-0.67, and recovered waste heat rate was about 4.5 kW per one unit of heat exchanger.

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Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2016 (설비공학 분야의 최근 연구 동향 : 2016년 학회지 논문에 대한 종합적 고찰)

  • Lee, Dae-Young;Kim, Sa Ryang;Kim, Hyun-Jung;Kim, Dong-Seon;Park, Jun-Seok;Ihm, Pyeong Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.6
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    • pp.327-340
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    • 2017
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2016. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering have been reviewed as groups of flow, heat and mass transfer, the reduction of pollutant exhaust gas, cooling and heating, the renewable energy system and the flow around buildings. CFD schemes were used more for all research areas. (2) Research works on heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the results of the long-term performance variation of the plate-type enthalpy exchange element made of paper, design optimization of an extruded-type cooling structure for reducing the weight of LED street lights, and hot plate welding of thermoplastic elastomer packing. In the area of pool boiling and condensing, the heat transfer characteristics of a finned-tube heat exchanger in a PCM (phase change material) thermal energy storage system, influence of flow boiling heat transfer on fouling phenomenon in nanofluids, and PCM at the simultaneous charging and discharging condition were studied. In the area of industrial heat exchangers, one-dimensional flow network model and porous-media model, and R245fa in a plate-shell heat exchanger were studied. (3) Various studies were published in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, subjects include mobile cold storage heat exchanger, compressor reliability, indirect refrigeration system with $CO_2$ as secondary fluid, heat pump for fuel-cell vehicle, heat recovery from hybrid drier and heat exchangers with two-port and flat tubes. In the alternative refrigeration/energy system category, subjects include membrane module for dehumidification refrigeration, desiccant-assisted low-temperature drying, regenerative evaporative cooler and ejector-assisted multi-stage evaporation. In the system control category, subjects include multi-refrigeration system control, emergency cooling of data center and variable-speed compressor control. (4) In building mechanical system research fields, fifteenth studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, renewable energies, etc. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which could be help for improving the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the analyses of indoor thermal environments controlled by portable cooler, the effects of outdoor wind pressure in airflow at high-rise buildings, window air tightness related to the filling piece shapes, stack effect in core type's office building and the development of a movable drawer-type light shelf with adjustable depth of the reflector. The subjects of building energy were worked on the energy consumption analysis in office building, the prediction of exit air temperature of horizontal geothermal heat exchanger, LS-SVM based modeling of hot water supply load for district heating system, the energy saving effect of ERV system using night purge control method and the effect of strengthened insulation level to the building heating and cooling load.