• 제목/요약/키워드: Flange Wear

검색결과 39건 처리시간 0.024초

Investigation and Analysis of the Occurrence of Rail Head Checks

  • Jin, Ying;Aoki, Fusayoshi;Ishida, Makoto;Namura, Akira
    • International Journal of Railway
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    • 제2권2호
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    • pp.43-49
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    • 2009
  • Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

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철도차량의 Kinematic Envelope에 관한 연구 (A Study on the Kinematic Envelope of the Railway Vehicle)

  • 양희주;이강운;박길배
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2002년도 추계학술대회 논문집(II)
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    • pp.863-869
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    • 2002
  • Studied in this paper was the kinematic envelope of the railway vehicle to calculate the lateral displacement using the multi-body dynamic simulation program (VAMPIRE) and the BASS 501. The lateral displacement of railway vehicle is occurred by the clearance between wheel flange and rail, the track irregularity, the property of each suspension of vehicle and the cant of track etc. The results of analysis shown that Vehicle is not interfere with subway platform in any conditions namely the tare and full load condition, the wheel wear condition and the stationary and running of vehicle.

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철도차량의 차륜마모 저감 (Wheel flange Wear Reduction of Rolling Stock)

  • 허현무;이찬우
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2000년도 춘계학술대회 논문집
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    • pp.143-150
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    • 2000
  • Like conventional railways, improving running performance of vehicle in curve is more effective than improving maximum speed to reduce traveling time. But some vehicles have problems concerning running performance in cure because of insufficient study for our conventional railway characteristics. So, these problems brought about increasement of maintenance cost. This study was started to deliberate several plans to solve problems concerning running performance in curve. Some modifications of primary suspension and tests were carried out to improve curve negotiation. Here, we describe some results.

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Wheel의 원반 진동을 고려한 외경연삭 주축의 동특성 (Dynamic Chanrateristics of Spindle for the External Cylindrical Grinding Machine Considered the Shell Mode Vibration of Wheel)

  • 하재훈;이선규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.1000-1004
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    • 1995
  • In the case of the external cylindrical grinding machine, the grinding mechanism can cause a wheel to vibrate due to a wheel cutter. This phenomena will bring about the unsymmetric wear up to high frequency without any relation of rotational speed. So far, when the grinding spindle is analyzed, it is assumed that a wheel is considered as lumped mass at the endof a beam. Nowadays, there is a tendency to use the wheel with a lsrge diameter or CBN wheel to achieve the high speed and accuracy grinding performance. Therefore, this kind of assumption is no longer valid. At the analysis of the grinding spindle, the parameter which dapends on the dynamic characteristics is a combination force between each part. For example, there is the tightness torque of a bolt and taper element in the grindle. In addition, the material property of the wheel can contribute the dynamic characteristics. This paper shows the mode participation of the shell mode of the wheel in the grindle and the dynamic characteristics according to the parameters which are the configuration of the flange and tightness torque of a bolt and taper. Modal parameter of the wheel, flange and the spindle can be extracted through frequency response function obtained by modal test. After that, by changing the tightness torque and kinds of wheel, we could accomplish the test in the whole combined grinding spindle. To perform modal analysis of vibration characteristics in the grinding spindle, we could develop the model of finite element method.

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자동차 드라이브 샤프트와 액슬 시스템의 트라이볼로지적인 특성에 관한 고장사례 고찰 (Failure Examples Study for Tribological Characteristics of Drive Shaft and Axle System in Vehicles)

  • 이일권;문학훈;염광욱
    • Tribology and Lubricants
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    • 제29권6호
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    • pp.397-402
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    • 2013
  • This study examined the tribological characteristics of the drive shaft and axle system in vehicles. The first drive shaft example contained end play for a CV joint that transferred part of the transmission power to the wheel. The joint part of the drive shaft was deformed because of reduced durability due to wear. Thus, vibrations caused the body to shake and become unbalanced when the drive shaft transferred the power. The second example was the cross-section of a shaft that connected the slip-connection of the propeller shaft on the input side to the yoke flange of the output side; the durability was reduced because of corrosion. End play caused by wear between the bearing and cross-section shaft appeared to cause shaking. In the third example, a grease leak reduced lubrication and thus caused damage to the hub bearing and inside the knuckle. The failure was produced by sticking. The fourth example had noise produced by the gear and gear transfer. This was due to the backlash of the pinion and few ring gears for the differential gear. Therefore, drive shaft and axle systems must be thoroughly checked and managed to minimize and reduce failure phenomena.

고망간강 플랜지의 열간 단조 후 냉각방법에 따른 미세조직 및 기계적 특성 평가 (Evaluation of Microstructure and Mechanical Properties according to Cooling Method after Hot Forging of High Manganese Steel Flange)

  • 박민하;이강호;김병준;김병구
    • 한국재료학회지
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    • 제34권1호
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    • pp.44-54
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    • 2024
  • High-Manganese (Mn) austenitic steel, with over 24 wt% Mn content, offers outstanding mechanical properties in cryogenic settings, making it a potential replacement for existing cryogenic materials. This high manganese steel exhibits high strength, ductility, and wear resistance, making it promising for applications like LNG tanks, flanges, and valves. To operate in cryogenic environments, hot forging and heat treatment processes are vital, especially in flange production. The cooling rate during high-temperature cooling after hot forging plays a critical role in influencing the microstructure and mechanical properties of high manganese steel. The rate at which cooling occurs during this process influences the size of the grains and the distribution of manganese and consequently has an impact on mechanical properties. This study assessed the microstructure and mechanical properties based on different cooling rates during the hot forging of High-Mn steel flanges. Comparing air and water cooling after hot forging, followed by heat treatment, revealed notable differences in grain size. These differences directly impacted mechanical properties such as tensile strength, hardness, and Charpy impact property. Understanding these effects is crucial for optimizing the performance and reliability of High-Mn steel in cryogenic applications.

외경연삭 휠 주축의 진동특성에 미치는 플랜지 결합부의 영향 (Effects of Flange Joint on the Dynamic Characteristics of the External Cylindrical Grinding Wheel Spindle)

  • 김선민;하재훈;이선규
    • 한국정밀공학회지
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    • 제16권10호
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    • pp.118-125
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    • 1999
  • In the grinding process, generally, the exciting forces with high frequency can be generated due to the wheel wear and the grinding process. As the grinding speed increases, the precise investigation about the wheel dynamic characteristics is required. Conventionally the wheel-spindle has been considered with lumped model in dynamic modeling. With this lumped model, the significant mode resulted from the shell mode of wheel can be readily ignored. This paper suggests the new analysis model which includes the shell mode of wheel in modeling the wheel-spindle assembly. Furthermore, based on the suggested model, the effects of the bolt tightening force and the taper tightening force on the dynamic properties are investigated by the finite element modal analysis and the experimental method. As a result of investigation, the shell mode vibration of wheel affects the dynamic characteristics of the spindle assembly. Also, the vibration modes of the spindle assembly are significantly affected by the joint tightening forces.

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차륜 전삭에 따른 차량 동적성능 분석 (Analysis of Vehicle Dynamic Performance after Wheel Reprofiling)

  • 허현무;안다훈;윤석순;최용운
    • 한국철도학회논문집
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    • 제19권5호
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    • pp.565-575
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    • 2016
  • 철도차량 영업 운행 중 빈번히 발생하는 차륜 마모, 손상 등의 결함을 제거하기 위하여 실시되는 차륜 전삭 공정과 관련하여 전삭 전후의 차량 동적성능을 분석하였다. 전동차를 대상으로 차륜 전삭 전후의 차륜답면형상을 계측, 분석하였으며 진동 및 승차감 특성을 분석하고자 차량 주행시험을 실시하였다. 시험결과, 차륜 전삭 후 차량 진동 RMS값은 전삭 전에 비하여 저감되었으며 철도차량 기술기준에 의거 분석한 차체 진동성능은 전삭 전에 비하여 개선되었다. 승차감레벨은 전삭 전에 비하여 전삭 후 좌우, 상하방향 모두 최대 약 3dB의 개선 효과를 보였으며 주행안전성 또한 개선됨을 확인하였다.