• Title/Summary/Keyword: Flame-retardant polymer

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Preparation and Flame Retardancy Effect of Polyurethane Coatings Containing Phosphorus and Chlorine (인과 염소를 함유하는 폴리우레탄 도료의 제조와 난연효과)

  • Shim Il-Woo;Jo Hye-Jin;Park Hong-Soo;Kim Seong-Kil;Kim Young-Geun
    • Polymer(Korea)
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    • v.30 no.3
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    • pp.238-246
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    • 2006
  • The aim of this study is to enhance the flame retardancy by the synergism effect of chlorine and phosphorus groups. The flame-retardant polyurethane coatings containing chlorine and phosphorus compounds were synthesized. After synthesizing the intermediate products of tetramethylene bis (orthophosphate) (TMBO) and neohexanediol trichlorobenzoate (TBA-adduct), the condensation polymerization was performed with four different monomers of two intermediates, 1,4-butanediol, and adipic acid to obtain four-component copolymer(TTBA). The two-component flame-retardant polyurethane coatings (TTBA-10C/HDI-trimer=TTHD-10C, TTBA-20C/HDI-trimer=TTHD-20C, TTBA-30C/HDI trimer=TTHD-30C) were obtained by curing reaction at room temperature with the synthesized TTBAs and hexamethylene diisocyanate (HDI)-trimer as a curing agent. The obtained TTHDs were made into coating samples and used as test samples for various physical properties. The physical properties of the flame-retardant coatings containing chlorine and phosphorus groups were generally inferior to those containing only phosphorus group. Flame retardancy was tested by vortical and horizontal combustion method, and $45^{\circ}$ Meckel burner method. Since the retardancy of flame-retardant coatings containing chlorine and phosphorus groups was better than that containing only phosphorus group, it could be concluded that the retardancy by the synergism effect of chlorine and phosphorus groups exhibited.

Quantitative Extraction Analysis of Brominated Flame Retardant Substances Using Supercritical-Fluid Method for Environmental Assessment (초임계추출법을 이용한 브롬계 난연제 화합물 환경성 평가 추출효율 분석 연구)

  • Oh, Min-Kyung;Yoon, Sang-Hwa;Lee, Young-Kwan;Han, Jae-Sung;Won, Sung-Ho;Nam, Jae-Do
    • Polymer(Korea)
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    • v.32 no.1
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    • pp.13-18
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    • 2008
  • For the evaluation of brominated flame retardants included in polymeric electronic devices, we investigated the extraction methods and solvent systems for four different types of polymers of PC (polycarbonate), PP (polyropylene), PET (poly(ethylene terephthalate)) and PBT (poly(butylene terephthalate)) using different solvent systems of hexane/acetone, THF, toluene, and THF/toluene. In order to compare the extraction efficiency of different methods and solvent systems, the deca-BDE (decabromo diphenyl ether) flame retardant was included in PC, PP, PET and PBT systems and subsequently extracted by soxhlet, ultrasonic, accelerated solvent, microwave and supercritical fluid extraction methods. The amount of the extracted flame retardant was monitored to evaluate the extraction efficiency. The ultrasonic extraction method was found not to be acceptable as an extraction method for the polymer systems mainly due to a low salvation efficiency of the organic solvents. Soxhlet, accelerated solvent and microwave extraction methods exhibited over 80% of extraction efficiency for toluene. The supercritical fluid extraction method, which has been used as an extraction method for flame retardants in polymers, showed the extraction efficiencies of ca. 100% for PC and PP in the optimal extraction conditions of $60^{\circ}C$ and 120 bar.

Application of Modified Polyesters Containing Phosphorus/Chlorine to PU Flame-Retardant Coatings (인과 염소 함유 변성폴리에스테르의 PU 난연도료에의 적용)

  • Park, Hong-Soo;Kim, Song-Hyoung;Hong, Seok-Young;Yoo, Gyu-Yeol;Ahn, Sung-Hwan;Hahm, Hyun-Sik;Kim, Seung-Jin;Kim, Young-Geun
    • Journal of the Korean Applied Science and Technology
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    • v.24 no.1
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    • pp.31-46
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    • 2007
  • This study was focused on the maximization of flame-retardancy of polyesters by a synergism of simultaneously introduced chlorine and phosphorus into polymer chains of modified polyesters. To prepare modified polyesters, reaction intermediates, TD-adduct (prepared from trimethylolpropane/2,4-dichlorobenzoic acid (2,4-DCBA)) and TMBO (prepared from tetramethylene bis(orthophosphate)), were prepared first, then condensation polymerization of the prepared intermediates, adipic acid, and 1,4-butanediol were carried out. In the condensation polymerization, the content of phosphorus was fixed to be 2%, and the content of 2,4-DCBA that provides chlorine component was varied to be 10, 20, and 30wt%, and we designated the prepared modified polyesters containing chlorine and phosphorus as ABTT-10C, -20C, -30C. Two-component PU flame-retardant coatings (ABTTC, ABTTC-10C, ABTTC-20C, ABTTC-30C) were prepared by the curing of synthesized ABTTs with a curing agent of allophanate/trimer at room temperature. To examine the film properties of the prepared PU flame-retardant coatings, film specimens were prepared with the prepared coatings. The film properties of ABTTC, ABTTC-10C and ABTTC-20C, which contain 0, 10 and 20wt% 2,4-DCBA, respectively, were proved to be good, whereas the film properties of ABTTC-30C, which contains 30wt% 2,4-DCBA, was proved to be a little bit poor. Two kinds of flame retardancy tests, $^{\circ}45Meckel$ burner method and LOI method were performed. With the $^{\circ}45Meckel$ burner method, three flame-retardant coatings except ABTTC showed less than 3.4cm of char length, and showed less than 2 seconds of afterflaming and afterglow. From this result, the prepared flame-retardant coatings were proved to have the 1st grade flame retardancy. With the LOI method, the LOI values of the coatings containing more than 10wt% 2,4-DCBA were higher than 30%, which means that the coatings possess good flame retardancy. From these results, it was found that synergistic effect in flame retardancy was taken place by the introduced phosphorus and chlorine.

The Study on Enhance Flame Resistance of PASCON Prepared by Used Plastics (재생플라스틱을 이용한 파스콘 제품의 난연성 향상에 관한 연구)

  • Lee Chang-Woo;Kim Ji-Hwan;Hahm Young-Min;Chang Yoon-Ho
    • Fire Science and Engineering
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    • v.19 no.4 s.60
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    • pp.87-92
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    • 2005
  • The PASCON of the flame resistance and the economic feasibility was prepared by non-halogenate flame retardant system. Prepared PASCON samples contained various flame retardants were subjected to flame tests(KS M 3015). We have studied that the effect of various flame retardants on the inflammability of PASCON and the effect of synergist on the flame resistance. As results, PASCON contained red-phosphorus as flame retardant exhibited excel lent flame retardancy. Also, the improvement of flame resistance is achieved by addition of 2.5phr synergist in the red-phosphorus(RP)/magnesium hydroxide(MH) system.

Study on Properties with Different Plasticizers in the Preparation of Polymer Compounds for Cable Sheath

  • Li, Xiang Xu;Lee, Sang Bong;Cho, Ur Ryong
    • Elastomers and Composites
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    • v.54 no.1
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    • pp.35-39
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    • 2019
  • Four different polymer compounds were prepared from four kinds of plasticizers, viz. di-2-ethylhexyl azelate (DOZ), di-2-ethylhexyl adipate (DOA), di-2-ethylhexyl sebacate (DOS), and di-2-butyl sebacate (DBS), for making cable sheaths for ships. Ethylene-vinyl acetate and ethylene-propylene-diene-copolymer as matrix polymers and ethylene-vinyl acetate grafted maleic anhydride as a coupling agent were compounded with a flame retardant, crosslinking agent, filler, and other additives, besides the plasticizer to obtain the polymer compounds. The polymer containing DOZ showed the highest MH and ${\Delta}T$ in the rheology test, while that containing DBS was found to have the lowest tensile strength and highest elongation because of low ${\Delta}T$. The four polymers showed similar values (31.7-31.9) for flame resistance, while the polymer containing DOZ showed the highest value for cold resistance.

Preparation and Characterization of poly(ethylene-co-vinyl acetate)/Magnesium Hydroxide Composites by Electron Beam Crosslinking (전자빔 가교에 의한 폴리(에틸렌-co-초산 비닐)/수산화 마그네슘 복합재료의 제조 및 평가)

  • Si-Hyeong Lee;Byoung-Min Lee;Hyun-Rae Kim;Sangwon Park;Jong-Seok Park;Yong Seok Kim;Sungmin Park;Jae-Hak Choi
    • Journal of Radiation Industry
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    • v.17 no.3
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    • pp.225-232
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    • 2023
  • In this study, poly(ethylene-co-vinyl acetate)/magnesium hydroxide (EVA/MDH) composites were prepared by electron beam crosslinking. EVA as a matrix resin and MDH as a flame retardant were melt-blended and compression molded to prepare EVA/MDH composites. The prepared EVA/MDH composites were electron beam-irradiated at various absorbed doses of 50~200kGy. The effects of electron beam irradiation on the gel content, tensile strength, elongation-at-break, thermal properties, and flame retardancy of the composites were investigated. The gel content and tensile strength increased, while the elongation-at-break decreased with an increase in the absorbed dose due to the formation of crosslinked network structures. In addition, the thermal stability and flame retardancy improved as the absorbed dose increased. Therefore, the EVA/MDH composites prepared in this study can be used as an insulation material for flame-retardant and heat-resistant wires and cables.

Preparation and Characterization of Fire-Resistant Silicone Polymer Composites Containing Inorganic Flame Retardants (무기계 난연제를 첨가한 실리콘 고분자 내화재료의 제조 및 특성분석)

  • Yoon, Chang-Rok;Lee, Jong-Hyeok;Bang, Dae-Suk;Won, Jong-Pil;Jang, Il-Young;Park, Woo-Young
    • Elastomers and Composites
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    • v.45 no.2
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    • pp.87-93
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    • 2010
  • The fire resistive materials are used to resist from fire accidents in the building. In this study silicone rubber/inorganic flame retardant composites were prepared by mechanical stirring method, using aluminium trihydroxide(ATH, $Al(OH)_3$) and magnesium dihydroxide(MDH, $Mg(OH)_2$) as synergistic fire-resistant additives. The thermal properties of the fire resistant composites were characterized by thermogravimetric analysis(TGA). In addition, rheological properties were observed by rheometer and fire-resistant properties were tested by gas torch. Through this study, we realized that the silicone rubber containing ATH, MDH increased the performance of fire-resistance.

Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

A Study on the Characterization of Intrinsic Flame Retardant and Heat Resistant Sulfur-Bridged Heterocyclic Polymers (본질적 난연 및 내열성 헤테로환식 폴리머의 특성에 관한 연구)

  • Young-Goo Kang;Hong Kim;Ho-Suk Ryu
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.173-178
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    • 1997
  • The intrinsic flame retardant and heat resistant polymers such as PQXS [poly( quinoxaline )sulfide], PIQS [poly(isoquinoline)sulfide] and PQS [poly(quinoline)sulfide] were synthesized from 2, 3-dichloroquinoxaline, 1, 3-dichloroisoquinoline and 4, 7-dichloroquinoline. They were characterized by FT-IR, UV/Vis spectroscopy, DTA and elemental analysis. The melting point above $350^{\circ}C$ of the polymers show higher than that of the heat resistant PPS polymer(mp. $295^{\circ}C$), In the LOI test, the polymers exhibit an intrinsically high flame retardant property having the LOI values in the range of 41~42. The vertical burning test for the polymers also show an UL 94 V-0 performance.

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