• Title/Summary/Keyword: Fischer-Tropsch

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FT(Fischer-Tropsh) 합성유 제조를 위한 합성가스 공정 최적화 연구 (A simulation study on synthesis gas process optimization for FT(Fischer-Tropsh) synthesis)

  • 김용헌;이원수;이흥연;구기영;송인규
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.888-888
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    • 2009
  • A simulation study on SCR (Steam Carbon dioxide Reforming) process in gas-to-liquid (natural gas to Fischer-Tropsch synthetic fuel) process was carried out in order to find optimum reaction conditions for GTL (gas-to-liquid) process reaction. Optimum SCR operating conditions for synthesis gas to FT (Fischer-Tropsch) process were determined by changing reaction variables such as feed temperature and pressure. During the simulation, overall synthesis process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. SCR process was considered as reaction models for synthesis gas in GTL proess. The effect of temperature and pressure on SCR process $H_2$/CO ratio and the effect of reaction pressure on SCR reaction were mainly examined. Simulation results were also compared to experimental results to confirm the reliability of simulation model. Simulation results were reasonably well matched with experimental results.

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전통적인 유체역학 방법론과 CFD 결합을 통한 Fischer-Tropsch 고정층 반응기 내부 흐름의 체계적 모델링 (Conventional Fluid Dynamics and CFD Modeling for the Systematic Analysis of the Inside Flow of the Fischer-Tropsch Packed Bed Reactor)

  • 김현승;조재훈;홍기훈;문동주;신동일
    • 한국가스학회지
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    • 제20권4호
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    • pp.65-77
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    • 2016
  • Fischer-Tropsch 반응기 내 복잡한 반응과 흐름을 상세히 모델링하는 것은 CFD 분야에 있어 도전적 과제이다. Fischer-Tropsch 반응은 여러 가지 탄소수를 가진 탄화수소들을 만들어내는데, 탄화수소에는 무수히 많은 이성질체가 존재하는 이유로 모든 화학종에 대해서 각각의 반응속도식을 도출해 적용하는 것은 어렵다. 이의 극복을 위해 기존 연구들에서 사용된 반응속도식 모델링 방법론들을 분석한 뒤, 화학종별 상세한 반응속도식 적용을 위해 non-Anderson-Schulz-Flory 방법론을 선정하여 상세 모델링을 진행하였다. 또한 반응 특성상 다상 흐름 형태를 띠는데, 다상 흐름 모델링의 경우 상간의 간섭이나 분산상의 분포 및 유동 형태 등에 따라 적합한 모델링 방법론이 다르다. 그러나 기존 연구들에서는 타당성에 대한 논의나 근거 제시 없이 각양각색의 내부 흐름 모델링 방법론이 사용되고 있다. 실험을 통해 내부 흐름 형태를 관찰한 뒤 유동 형태에 따른 모델링을 진행하는 것이 최선이나, 자원 여건상 어려움이 있어, 본 연구에서는 전통적인 유체역학 이론에 근거해 내부 흐름 형태를 먼저 추론하고 Mixture 모델 방법론을 선정하여 체계적인 CFD 모델링을 진행함으로써, 사용된 방법론에 대한 근거를 마련하고자 하였다. 10가지 실험조건에서 진행한 실험 결과와 본 연구의 시뮬레이션 결과를 비교하였으며, 이를 통해 본 연구가 제안하는 체계적 모델링 방법론의 타당성을 입증하였다.

구형 철-알루미나 입자 제조 및 피셔-트롭시 반응을 위안 전처리 조건 확립 (Development of Fe/$Al_2O_3$ Composite Granules and Activation Conditions for Fischer-Tropsch Synthesis)

  • 유계상;이동준;정광덕
    • 한국수소및신에너지학회논문집
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    • 제19권6호
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    • pp.545-551
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    • 2008
  • Fe/$Al_2O_3$ composite granules were prepared by combining sol-gel/oil drop method. The shape of granules were mainly determined by composition and concentration of aluminum precursor. The composite granule with the lowest aluminum concentration was synthesized with 0.75M boehmite solution. The prepared granules were tested as a catalyst in the plug-flow reactor for Fischer-Tropsch synthesis. Before the reaction, catalysts were activated by hydrogen reduction and synthesis gas treatment. The activation conditions and aluminum concentration have affected catalytic performance significantly.

Effect of Template Existence on the Textural Properties of Iron-based Catalyst for Fischer Tropsch Reaction

  • Sirikulbodee, Papahtsara;Tungkamani, Sabaithip;Phongksorn, Monrudee;Ratana, Tanakorn;Sornchamni, Thana
    • International Journal of Internet, Broadcasting and Communication
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    • 제7권2호
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    • pp.96-104
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    • 2015
  • Fischer Tropsch reaction is one of the interesting topic for renewable and clean energy. Polymerization of carbon monoxide or carbon dioxide with hydrogen over metal supported catalyst can produce long chain hydrocarbons. Synthetic liquid hydrocarbons are promising alternative to fossil fuels. This research work has been focused on the synthesis of Fe based catalyst for Fischer Tropsch reaction. Mesoporous silica (MS) support prepared by a precipitation method using two different washing solution, distilled water (DW) and acid in ethanol solution (ET), and different calcination temperature. Then, Fe/MS was prepared by an incipient wetness impregnation method. All of samples were systematically characterized using various physical and chemical techniques. TEM and XRD analysis were used to ensure that the cubic Ia3d mesostructure is stable after calcination. FTIR spectra are useful to ascertain the existence of template in the support. TPR studies were also used to understand the nature of Fe species and their reducibility. The results reveal that washing the support with distilled water and calcination at $550^{\circ}C$ can efficiently remove the triblock copolymer templates. The existence of template in the support affects the textural properties of all catalyst investigated.

Combined FTIR and Temperature Programmed Fischer-Tropsch Synthesis over Ru/SiO2 and Ru-Ag/SiO2 Supported Catalysts

  • Hussain, Syed T.;Nadeem, M. Arif;Mazhar, M.;Larachi, Faical
    • Bulletin of the Korean Chemical Society
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    • 제28권4호
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    • pp.529-532
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    • 2007
  • Combined temperature programmed reaction (TPR) and infrared (IR) spectroscopic studies for Fischer- Tropsch reaction have been performed over Ru/SiO2 and Ru-Ag/SiO2 supported catalysts. Reaction of linearly absorbed CO with hydrogen starts at 375 K over Ru/SiO2 catalyst and reaches maximum at 420 K accompanied with an intensity decrease of linear CO absorption. The reaction with bridged absorbed CO peaks around 510-535 K. Addition of Ag yields mixed Ru-Ag bimetallic sites while it suppresses the formation of bridged bonded CO. Formation of methane on this modified surface occurs at 390 K and reaches maximum at 444 K. Suppression of hydrogen on the Ag-doped surface also occurs resulting in the formation of unsaturated hydrocarbons and of CHx intermediates not observed with Ru/SiO2 catalyst. Such intermediates are believed to be the building blocks of higher hydrocarbons during the Fischer-Tropsch synthesis. Linearly absorbed CO is found to be more reactive as compared to bridged CO. The Ag-modified surface also produces CO2 and carbon. On this surface, hydrogenation of CO begins at 390 K and reaches maximum at 494 K. The high temperature for hydrogenation of absorbed CO and C over Ru-Ag/SiO2 catalyst as compared to Ru/SiO2 catalyst is due to the formation of Ru-Ag bimetallic surfaces impeding hydrogen adsorption.

Fischer-Tropsch 반응용 Fe계 압출성형촉매 제조에서의 바인더의 영향 (Influence of Binder on Fe-based Extrudate as Fischer-Tropsch Catalysts)

  • 서정환;채호정;김태완;정광은;김철웅;이상봉;정순용
    • Korean Chemical Engineering Research
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    • 제49권6호
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    • pp.726-731
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    • 2011
  • F-T 반응이 공업적으로 활용되기 위해서는 촉매의 대량 합성 및 성형체의 기계적 강도가 매우 중요한 변수로 적용될 수 있다. 따라서 본 논문에서는 F-T 합성반응용 촉매로 잘 알려진 Fe 계열 촉매의 성형체 제조를 위한 바인더의 영향을 알아보기 위한 연구를 수행하였다. 촉매 바인더로는 무기바인더와 유기바인더를 사용하여 촉매 성형체를 제조하였다. 무기바인더 및 유기바인더의 종류와 함량에 따른 성형촉매의 물리화학적 특성을 XRD, BET, PSD, TPR, UTM으로 분석하였으며, F-T 합성 반응성에 대한 영향을 관찰함으로써 최적의 성형 촉매 제조 조성을 확립할 수 있었다.

Bio-jet fuel 제조용 합성원유 수첨이성화 촉매 (Catalysts for Hydroisomerization of Synthesis-Oil for Bio-jet fuel Production)

  • 윤소영;이은옥;박영권;전종기;정순용;한정식;정병훈
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2010년도 제35회 추계학술대회논문집
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    • pp.795-796
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    • 2010
  • 바이오매스로부터 합성액체오일을 생산하기 위한 방법의 하나로써 Fischer-Tropsch 합성이 세계적으로 주목을 받고 있다. $C_7-C_{15}$ 파라핀의 수첨이성화 반응은 세탄넘버의 향상과 저점도, 유동점, 및 어는점 등의 저온유동특성의 개선을 위하여 디젤연료의 생산 공정에 적용된다. Fischer-Tropsch 합성으로부터 생산되는 Jet fuel 등의 상업적인 제품들은 낮은 끓는점과 유동점을 개선해야 한다. 본 연구는 합성 오일로부터 bio-jet fuel을 제조하기 위한 수첨이성화 반응용 촉매를 개발하는데 있다. 수첨이성화 반응용 백금/제올라이트 촉매의 특성을 분석하고 모델반응으로써 도데칸의 수첨이성화반응 성능을 회분식반응기에서 조사하였다.

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FT 합성반응용 철촉매에 미치는 촉매특성에 미치는 $SiO_2$ 첨가효과 (Effects of $SiO_2$ on Catalytic Properties of Iron-Based Catalysts for Fischer-Tropsch Synthesis)

  • 천동현;김학주;현순택;양정훈;이호태;양정일;정헌
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.861-862
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    • 2009
  • Precipitated iron-based catalysts are highly promising for the Fischer-Tropsch synthesis (FTS), in particular for the low temperature FTS below $280^{\circ}C$, because of their high activity and low cost. $SiO_2$ is an essential promoter for the precipitated iron-based catalysts to improve the attrition strength and physical stability. In this study, we carried out FTS over precipitated iron-based catalysts with and without $SiO_2$ in a fixed-bed reactor. The catalysts were prepared by a conventional co-precipitation method. In case of the catalysts with $SiO_2$, we used two comparative preparation methods, i.e., incorporation of $SiO_2$ before precipitation (denoted as precipitated $SiO_2$) and after precipitation (denoted as binder $SiO_2$), respectively. The addition of $SiO_2$ crucially affects both physico-chemical properties and catalytic peformance of precipitated iron-based catalysts.

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Rate Expression of Fischer-Tropsch Synthesis Over Co-Mn Nanocatalyst by Response Surface Methodology (RSM)

  • Mansouri, Mohsen;Atashi, Hossein;Khalilipour, Mir Mohammad;Setareshenas, Naimeh;Shahraki, Farhad
    • 대한화학회지
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    • 제57권6호
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    • pp.769-777
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    • 2013
  • The effect of operating conditions (temperature and the partial pressures of H2 and CO) on the reaction rate of Fischer-Tropsch synthesis (FTS) were investigated by carrying out experiments according to a Box-Behnken design (BBD), and were mathematically modeled by using response surface methodology (RSM). The catalyst used was a nano-structured cobalt/manganese oxide catalyst, which was prepared by thermal decomposition. The rate of synthesis was measured in a fixed-bed micro reactor with $H_2/CO$ molar feed ratio of 0.32-3.11 and reactor pressure in the range of 3-9.33 bar at space velocity of $3600h^{-1}$ and a temperature range of 463.15-503.15 K, under differential conditions (CO conversion below 2%). The results indicated that in the present experimental setup, the temperature and the partial pressure of CO were the most significant variables affecting reaction rate. Based on statistical analysis the quadratic model of reaction rate of FTS was highly significant as p-value 0.0002.

Fischer-Tropsch 합성용 SCR(Steam Carbon Dioxide Reforming) 공정 최적화 연구 (A Simulation Study on SCR(Steam Carbon Dioxide Reforming) Process Optimization for Fischer-Tropsch Synthesis)

  • 김용헌;구기영;송인규
    • Korean Chemical Engineering Research
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    • 제47권6호
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    • pp.700-704
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    • 2009
  • GTL(gas-to-liquid) 합성유 제조용 SCR(steam carbon dioxide reforming) 공정의 시뮬레이션 연구를 수행하였다. 온도 및 $CH_4/steam/CO_2$ 반응물 비와 같은 변수를 바꾸어 가면서 SCR 공정을 위한 최적 운전조건을 살펴보았다. 공정 시뮬레이션을 위해 Aspen Plus를 사용하였다. 또한 정상상태 가정하의 열역학적 물성치 계산을 위해 Aspen Plus의 RSK (Redlich-Kwong-Soave) 상태방정식을 사용하였다. FT 공정을 위한$H_2/CO$ 비, $CH_4$ 전환율, $CO_2$ 전환율을 살펴봄으로써 최적의 온도와 최적의 반응물 비를 결정하였다. 시뮬레이션 결과, SCR reformer 촉매층 출구 최적온도는 상압에서 $850^{\circ}C$ 였으며, 이 온도에서 $CH_4$ 전환율은 99%, $CO_2$ 전환율은 49%로 계산되었고, $CH_4/steam/CO_2$ 최적 반응물 비율은 1.0/1.6/0.7로 나타났다.