• Title/Summary/Keyword: Finite element limit analysis

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The Applicatiion of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

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    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.74-82
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage, then an intermediate stage has to be added to the process sequence to avoid failure during the ratio. In this study, the optimal process design considering forming limit is performed for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. The LDR and the site of fracture initiation are predicted by means of the fracture criterion. From the results of finite element analysis, the optimal value of drawing ratio is obtained, which contributes to the more uniform distribution of thickness and the smaller values of the ductile fracture in final cup.

Limit Equilibrium, Finite Difference, and Finite Element Analysis of Slopes (한계평형해석(LEM), 유한차분법(FDM) 및 유한요소법(FEM)을 이용한 사면안정해석)

  • Jeon, Sang-Soo;Lee, Choong-Ho;Oh, Mi-Hee;Gang, Sang-Wook;Pham, Nguyeon Quoc;Kim, Doo-Seop
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.199-206
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    • 2005
  • Engineers have performed slope stability analyses, including Limit Equilibrium Analysis, Finite Difference Analysis and Finite Element Analysis. Each analysis results in different Factor of Safety(FS) for slopes. The comparison of FS results from these stability analyses has been carried out for various conditions, such as geometry of slopes, dry and fully saturated soils, nail and anchor reinforcements. Standard deviations of FS calculated from various slope analyses are 0.03 to 0.04 and 0.22 to 0.48 for the slopes without and with nail or anchor reinforcement, respectively. Construction of tiered concrete retaining wall in addition to nail or anchor reinforcement increases FS of 12% to 29% for fully saturated soils.

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Evaluation of Pressure-Temperature Limit Curve for the Safe Operation of an RFV based on 3-D Finite Element Analyses (유한요소해석을 이용한 원자로용기 압력-온도 한계곡선의 평가)

  • Lee, Taek-Jin;Park, Yun-Won;Lee, Jin-Ho;Choe, Jae-Bung;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1567-1574
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    • 2001
  • In order to operate an RPV safely it is necessary to keep the pressure-temperature (P-T) limit during the heatup and cooldown process. While the ASME Code provides the P-T limit curve for safe operation, this limit curve has been prepared under conservative assumptions In this paper the effects of conservative assumptions involved in the P-T limit curve specified in the ASME Code Sec. XI were investigated. Three different parameters the crack depth the cladding thickness and the cooling rate, were reviewed based on 3-D finite element analyses. Also the constraint effect on P-T limit curve generation was investigated based on J- T approach. It was shown that the crack depth and the constraint effect change the safe region in P-T limit curve significantly Therefore it is recommended to prepare a more precise P-T limit curve based on finite element analysis to obtain P-T limit for safe operation of an RPV.

Limit Load and Fully Plastic Stress Analysis for Circular Notched Plates and Bars Using Fully Plastic Analysis (완전소성해석을 이용한 원형노치 인장시편의 한계하중 및 완전소성응력장 해석)

  • Oh Chang-Kyun;Myung Man-Sik;Kim Yun-Jae;Park Jin-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1605-1614
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    • 2005
  • For the last four decades, tension test of notched bars has been performed to investigate the effect of stress triaxiality on ductile fracture. To quantify the effect of the notch radius on stress triaxiality, the Bridgman equation is typically used. However, recent works based on detailed finite element analysis have shown that the Bridgman equation is not correct, possibly due to his assumption that strain is constant in the necked ligament. Up to present, no systematic work has been performed on fully plastic stress fields for notched bars in tension. This paper presents fully plastic results for tension of notched bars and plates in plane strain, via finite element limit analysis. The notch radius is systematically varied, covering both un-cracked and cracked cases. Comparison of plastic limit loads with existing solutions shows that existing solutions are accurate for notched plates, but not for notched bars. Accordingly new limit load solutions are given for notched bars. Variations of stress triaxiality with the notch radius and depth are also given, which again indicates that the Bridgman solution for notched bars is not correct and inaccuracy depends on the notch radius and depth.

Limit Loads for Piping Branch Junctions with Local Wall-thinning under Internal Pressure and In-plane Bending (감육이 존재하고 내압과 굽힘하중의 복합하중을 받는 T 분기관의 한계하중)

  • Han, Jae-Jun;Lee, Kuk-Hee;Kim, Yun-Jae;Lee, Sung-Ho;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.299-304
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    • 2008
  • This paper presents plastic limit loads of piping branch junctions with local wall thinning under combined pressure and in-plane bending, based on systematic three-dimensional finite element limit analyses using elastic-perfectly plastic materials. An ideal branch junction without weld or reinforcement around the intersection is considered with two locations of wall thinning; one in the run pipe, and the other in the branch pipe. Based on FE results, effects of thinning geometries on plastic limit moments are quantified and simple approximations of plastic limit loads are proposed.

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Finite Element Analysis for the Penetration Phenomena of Shaped Charge Jets using Hydrodynamic Theory (Hydrodynamic 이론을 이용한 성형작약탄두 제트의 관통 현상에 관한 유한요소 해석)

  • Kang, Youngku
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.2
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    • pp.133-140
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    • 2019
  • In this paper, the penetration process of Shaped charge jet(SCJ) was simulated through finite element analysis to obtain physical quantities such as jet incidence velocity, penetration rate, and penetration increment. As a result of applying these physical quantities to the hydrodynamic theory, it was confirmed that the penetration efficiency of the jet with a high incident velocity is higher than that of the following slow jet. This efficiency decreased sharply when the jet was slower than the hydrodynamic limit(HL). On the other hand, the comparison of penetration increment and jet consumption over time showed that the length extension effect should be considered for SCJ's theoretical penetration analysis.

The Application of Finite Element Method to Process Design Considering Forming Limit in Deep Drawing (성형한계를 고려한 디프 드로잉 공정설계에 대한 유한 요소 해석)

  • Choe, Yeong;Lee, Gyu-Ho;Go, Dae-Cheol;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.562-569
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    • 1998
  • The limit drawing ratio (LDR) is a major process parameter in the process design of deep drawing. If the actual drawing ratio is greater than the LDR for a particular stage then an intermediate stage has to b added the process sequence to avoid failure during the drawing operation and the optimal process design considering for the first-drawing and redrawing by using finite element method combined with ductile fracture criterion. From the results of finrte element analysis the optimal value of drawing ratio is obtained which contributes to the more uniform distribution of thickess and the smaller values of the ductile fracture infinal cup.

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Bursting Failure Prediction in Tube Hydroforming Process (튜브 액압성형 공정에서의 터짐 현상 예측)

  • Kim, Jeong;Lei, Liping;Kang, Sung-Jong;Kang, Beom-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.160-169
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    • 2001
  • To predict busting failure in tubular hydroforming, the criteria for ductile fracture proposed by Oyane is combined with the finite element method. From the histories of stress and strain in each element obtained from finite element analysis, the fracture initiation site is predicted by mean of the criterion. The prediction by the ductile fracture criterion is applied to three hydroforming processes such as a tee extrusion, an automobile rear axle housing and lower am. For these products, the ductile fracture integral I is not only affected by the process parameters, but also by preforming processes. All the simulation results show the combination of the finite element analysis and the ductile fracture criteria is useful in the prediction of farming limit in hydroforming processes.

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The Elasto-Plastic Finite Element Analysis of Ductile Fracture in Shape Rolling (형상압연시 연성파괴의 탄소성 유한요소해석)

  • 원영목;오규환
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.72-80
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    • 1996
  • During the shape rolling process the influence of reduction ration and taper of shape roller on deformation and limit of ductile fracture such as free surface cracks developing in the workpiece has been studied. The deformation behaviours were analyzed by the 3-dimensional elasto-pastic finite element method and the conditions of ductile fracture were determined from 3-dimensional elasto-plastic finite element method and modified Cockrogt-Latham criterion. The deformed geometry and prediction of ductile fracture by 3-dimensional elasto-plastic finite element method are compared with experimental results The calcuated results are in good agreements with experimental data. The analysis used in the study was found to be effective in predicting the shape rolling process.

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Forming Analysis and Formability Evaluation for Aluminum Tube Hydroforming (알루미늄 튜브 하이드로포밍 성형 해석 및 성형성 평가)

  • Lim, H.T.;Kim, H.J.;Lee, D.J.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.138-142
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    • 2006
  • A tube hydroformability testing system was designed and manufactured to observe the forming steps and to provide arbitrary combination of internal pressure and axial fred. The forming limit diagram of an aluminum tube was obtained from the free bulge test and the T-shape forming test using this system, giving the criteria for predicting failure in the hydroforming process. The hydroformability of aluminum tube according to different conditions of a prebending process was discussed, based on the finite element analysis and the forming limit test. The effects of 2D and 3D pretending on the tube hydroforming process of an automotive trailing arm were evaluated and compared with each other.