• Title/Summary/Keyword: Finite Element Analysis(FEA)

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WELDING-INDUCED BUCKLING INSTABILITIES IN THIN PLATES

  • Han, Myoung-Soo;Tsai, Chon-Liang
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.661-667
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    • 2002
  • Welding-induced buckling distortion is one of the most problematic concerns in both design and fabrication of welded thin-plate structures. This paper deals with experimental and numerical results of the welding-induced longitudinal and/or buckling distortion occurring in welding of 6mm-thick AH36 high strength steel plates. Effects of the heat input and the plate size on the distortion were experimentally evaluated for square plates. Bead-on-plate welding was performed with the submerged arc welding process along the middle line of plate specimens. Experimental results showed that the longitudinal distortion made a single curvature in the plate, and the distortion magnitude along the weld centerline was proportional to the heat input and the plate size. The experimental results were used to examine the validity of the numerical simulation procedure for welding-induced distortion where the longitudinal distortion mode and magnitude were numerically quantified. Three-dimensional, large deformation, welding simulations were performed for selected weld models. Numerical results of the distortion mode and magnitude were in a good agreement with experimental ones. Depending on the presence of halting the distortion growth during the cooling cycle of welding, the condition discriminating buckling distortion from longitudinal distortion was established. Eigenvalue analyses were performed to check the buckling instability of tested plates with different sizes subjected to different heat inputs. The perturbation load pattern for the analysis was extracted from longitudinal inherent strain distributions. Critical buckling curve from the eigenvalue analyses revealed that the buckling instability is manifested when plate size or heat input increases.

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Stress Analysis of PS Anchorage Zone Using Ultra High Performance Concrete (UHPC를 적용한 PS 정착부의 응력해석)

  • Kim, Jee Sang;Choi, Yoon Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.4
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    • pp.1349-1360
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    • 2013
  • The post-tensioned anchorage zones of normal concrete have larger cross sections because of congested reinforcements to resist high bearing and bursting stresses. The high compressive and tensile strength of newly developed UHPC (Ultra High Performance Concrete) may reduce the cross sectional dimensions and simplify the reinforcement details, if used for post-tensioned members. The Finite Element Analysis was performed to evaluate the mechanical behavior of post-tensioned anchorage zones using UHPC without anchorage plates and confining reinforcements. The results show that the maximum bursting stresses are less than the values given in current design code without failure due to vertical cracks. The location of maximum bursting stresses were at 0.2 times of width of the models. The bursting force from FEA is less than that is obtained using simplified formular in Korean Bridge Design Code.

Analysis of Impact Behavior of Al-Alloy Castings Considering Internal Defects (내부 결함을 포함한 주조 알루미늄 합금의 충격 거동 해석)

  • Jo, Seong-Woo;Kwak, Si-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1599-1604
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    • 2012
  • In general, internal defects, such as shrinkage in casting, cause stress concentration and can be a starting point for cracks. Therefore, it is important to understand the effects of internal defects on the mechanical properties including the impact behavior. This study aim is to evaluate the effects of internal casting defects on the impact performance of Al-alloy castings. Both an experimental method and computational analysis were used to achieve the research objective. The internal defects in the casting were scanned using an industrial CT scanner, and their shape was simplified using ellipsoidal primitives for impact analysis. The good agreement between the experimental and computer simulation results verified the reliability of the proposed computational method for the FEA of casting components with internal defects.

Analysis of the Polymer Properties and Sound Characteristics of Interlayer Films for Laminated Glass (접합유리용 고분자 필름의 물성 및 음향학적 특성 분석)

  • Ko, Sangwon;Hong, Jiyoung;Sunwoo, Yerim;Kim, Young Jun
    • Journal of the Korean Society for Railway
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    • v.19 no.1
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    • pp.1-10
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    • 2016
  • To improve the sound insulation performance of laminated glass in high speed trains, it is beneficial to study the relationship between the characteristics of interlayer films and the acoustical performance. In addition to those of conventional PVB (polyvinyl butyral), the dynamic mechanical properties of PVB derivatives and PC (polycarbonate), which are candidates for interlayer films, were analyzed. We assumed that PVB-HEMU, which has a glass transition temperature ($T_g$) around room temperature and a large tan ${\delta}$ (loss tangent) value, can be made to damp efficiently. The damping capability was tested utilizing sound transmission loss measurement and simulation under the identical structure of laminated glass in high speed trains. We also built a database for analysis of relations between interlayer film characteristics and acoustical performance; this was followed by the determination of sound transmission loss using the intensity technique and FEA.

A Dual Triangular Pyramidal Indentation Technique Based on FEA Solutions for Material Property Evaluation (유한요소해에 기초한 이중 삼각뿔 압입 물성평가법)

  • Kim, Min-Soo;Hyun, Hong-Chul;Lee, Jin-Haeng;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.17-28
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    • 2012
  • In this study, we suggest a method for material property evaluation by dual-triangular pyramidal indenters using the reverse analysis. First, we demonstrated that load-displacement curves of conical and triangular pyramidal indenters are different for the same material. For this reason, an independent research on the triangular pyramidal indenter is needed. From FE indentation analyses on various materials, we then investigated the relationships among material properties, indentation parameters and load-displacement curves. From this, we established property evaluation formula using dual-triangular pyramidal indenters having two different half-included-angles. The approach provides the values of elastic modulus, yield strength and strain-hardening exponent within an average error of 3% for various materials.

Passive 3D motion optical data in shaking table tests of a SRG-reinforced masonry wall

  • De Canio, Gerardo;de Felice, Gianmarco;De Santis, Stefano;Giocoli, Alessandro;Mongelli, Marialuisa;Paolacci, Fabrizio;Roselli, Ivan
    • Earthquakes and Structures
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    • v.10 no.1
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    • pp.53-71
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    • 2016
  • Unconventional computer vision and image processing techniques offer significant advantages for experimental applications to shaking table testing, as they allow the overcoming of most typical problems of traditional sensors, such as encumbrance, limitations in the number of devices, range restrictions and risk of damage of the instruments in case of specimen failure. In this study, a 3D motion optical system was applied to analyze shake table tests carried out, up to failure, on a natural-scale masonry structure retrofitted with steel reinforced grout (SRG). The system makes use of wireless passive spherical retro-reflecting markers positioned on several points of the specimen, whose spatial displacements are recorded by near-infrared digital cameras. Analyses in the time domain allowed the monitoring of the deformations of the wall and of crack development through a displacement data processing (DDP) procedure implemented ad hoc. Fundamental frequencies and modal shapes were calculated in the frequency domain through an integrated methodology of experimental/operational modal analysis (EMA/OMA) techniques with 3D finite element analysis (FEA). Meaningful information on the structural response (e.g., displacements, damage development, and dynamic properties) were obtained, profitably integrating the results from conventional measurements. Furthermore, the comparison between 3D motion system and traditional instruments (i.e., displacement transducers and accelerometers) permitted a mutual validation of both experimental data and measurement methods.

Design and Implementation of the Front part of an Agricultural Electric Vehicle based on Vacuum Forming using Computational Structural Analysis

  • Lee, Hun-Kee;Park, Myeong-Chul
    • Journal of the Korea Society of Computer and Information
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    • v.26 no.10
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    • pp.45-51
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    • 2021
  • In this paper, we propose a 3D design method of the vacuum forming method of the front part to improve the lightness and production efficiency of agricultural electric vehicles. For agricultural electric vehicles, lightness and production efficiency are more important than the strength of materials for collision protection. In this paper, we propose a vacuum forming design method that can replace complex machining processes such as laser machining, bending, and painting. The main purpose of this research is to improve product stability, productivity and convenience through 3D design of the front part and development of vacuum forming mold technology. Research procedure follows the 3D modeling of the front part using CATIA, finite element analysis for the structural stability using ABAQUS, manufacturing prototype for the investigation of the dimensions using 3D scanner and actual driving test under agricultural electric vehicle usage environment. The results verifies the proposed 3D design method of the vacuum forming method and are expected to be widely used by agricultural workers through the simplification of the production process of agricultural electric vehicles.

Mechanical behavior of coiled tubing over wellhead and analysis of its effect on downhole buckling

  • Zhao, Le;Gao, Mingzhong;Li, Cunbao;Xian, Linyun
    • Steel and Composite Structures
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    • v.44 no.2
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    • pp.199-210
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    • 2022
  • This study build finite element analysis (FEA) models describing the bending events of coiled tubing (CT) at the wellhead and trips into the hole, accurately provide the state of stress and strain while the CT is in service. The bending moment and axial force history curves are used as loads and boundary conditions in the diametrical growth models to ensure consistency with the actual working conditions in field operations. The simulation diametrical growth results in this study are more accurate and reasonable. Analysis the factors influencing fatigue and diametrical growth shows that the internal pressure has a first-order influence on fatigue, followed by the radius of the guide arch, reel and the CT diameter. As the number of trip cycles increase, fatigue damage, residual stress and strain cumulatively increase, until CT failure occurs. Significant residual stresses remain in the CT cross-section, and the CT exhibits a residual curvature, the initial residual bending configuration of CT under wellbore constraints, after running into the hole, is sinusoidal. The residual stresses and residual bending configuration significantly decrease the buckling load, making the buckling and buckling release of CT in the downhole an elastic-plastic process, exacerbating the helical lockup. The conclusions drawn in this study will improve CT models and contribute to the operational and economic success of CT services.

Investigation of the Relationship Between Dishing and Mechanical Stress During CMP Process (수직하중에 의한 응력이 CMP 공정의 디싱에 미치는 영향)

  • Hyeong Gu Kim;Seung Hyun Kim;Min Woo Kim;Ik-Tae Im
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.2
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    • pp.30-34
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    • 2023
  • Since dishing in the CMP process is a major factor that hinders the uniformity of the semiconductor thin film, many studies have focused this issue to improve the non-uniformity of the film due to dishing. In the metal layer, the dishing mainly occurs in the central part of the metal due to a difference in a selection ratio between the metal and the dielectric, thereby generating a step on the surface of the metal layer. Factors that cause dishing include the shape of the thin film, the chemical reaction of the slurry, thermal deformation, and the rotational speed of the pad and head, and dishing occurs due to complex interactions between them. This study analyzed the stress generated on the metal layer surface in the CMP process using ANSYS software, a commercial structure analysis program. The stress caused by the vertical load applied from the pad was analyzed by changing the area density and line width of the dummy metal. As a result of the analysis, the stress in the active region decreased as the pattern density and line width of the dummy metal increased, and it was verified that it was valid compared with the previous study that studied the dishing according to the dummy pattern density and line width of the metal layer. In conclusion, it was confirmed that there is a relationship between dishing and normal stress.

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Test and Analysis on the Transverse Gusset Plate Connection to Circular Hollow Section(CHS) of High Strength (고강도 원형강관의 직각방향 거셋플레이트 접합부 실험 및 해석)

  • Lee, Swoo-Heon;Shin, Kyung-Jae;Lee, Hee-Du;Kim, Woo-Bum
    • Journal of Korean Society of Steel Construction
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    • v.24 no.2
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    • pp.163-173
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    • 2012
  • A connection composed of a circular hollow structural section (HSS) has complicated details, and exhibits a very complex local deformation when it reaches the yield stress. Given these circumstances, proposing a simple design equation considering local deformation is difficult. The design equations of the Korea Building Code (KBC 2009) for HSS joints are simple and are very similar to those of the AISC. These design equations limit the maximum yield stress up to 360MPa and yield ratio (yield strength/tensile strength) up to 0.8. This means that the material with yield strength exceeding 360MPa could be used after verification based on the test or rational analysis for the similar connection. This paper introduces an experimental program and finite element analysis (FEA) for the circular hollow section (CHS) with a transverse gusset plate made of high-strength steel (HSB600) or structural steel (SS400) when the joints are subjected to lateral force. Comparison of the design equations with the results of FEA and test may be used for the modification of the design equations.