• 제목/요약/키워드: Finishing efficiency

검색결과 290건 처리시간 0.024초

원심바렐연마기공에 있어서 품질향상 대책 (Quality Improvement in Centrifugal Barrel Finishing Machine)

  • 홍순교
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.280-283
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    • 1995
  • In centrifugal barrel finishing, it is easy to establish the optimum working conditions for different workpieces. As they are adjusted in trial and error practically, production efficiency and quality are some- times low In the present paper, firstly, installation of the barrel finishing machine, finishing purpose and working conditions have been analyzed in order to eliminate the defects of the finished surface. Secondly, on the basis of this result, quantity of the water and selection of the media and the compound, etc. have been investigated. As a result, production efficiency and quality have been improved under the specified optimum working conditions. In addition, durability of the media and the compound has been tested experimentally. As a result, it was found that the expected life of the media is about 85 hrs and that of the compound is about 5 hrs. Besides high quality control has been achieved by newly proposed inspection at regular intervals.

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비접촉식 표면연마를 통한 디버링 효과 향상에 관한 연구 (A Study on Improving Deburring Efficiency Using Non-Contact Finishing Process)

  • 이정희;곽재섭
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.74-80
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    • 2022
  • The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A3B2C3D3 that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.

자기전해복합경면가공의 개발에 관한 연구(제 1보) -전해공정에 미치는 자기장의 영향- (Development of The Magnetic -Electrolytic-Abrasive Polishing (MEAP) (1st) -Effect of magnetic field on electrolytic finishing process-)

  • 김정두
    • 한국생산제조학회지
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    • 제4권3호
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    • pp.25-30
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    • 1995
  • A new finishing process, magnetic-electrolytic-abrasive polishing(MEAP), combining Lorentz' force effect in the traditional electrolytic finishing process was developed to realize the high efficiency as well as high surface quality of finishing . The paper describes the theoretical basis about the modification of electrolytic ions motion by the magnetic field. The effect of magnetic field on the electrolytic process was discussed was and analyzed from the result of model test.

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도전성 탄성공구를 이용한 금형연마 특성에 관한 연구 (A Study on Characteristics of Die Finishing Using Conductive Elastic Tool)

  • 황찬해;임동재;정해도
    • 한국정밀공학회지
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    • 제17권6호
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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자기장이 전해복합연마공정에 미치는 영향 (Effects of Magnitic Field on Electrochemical Polishing Process)

  • 김정두;최민석;김동섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.108-112
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    • 1994
  • The paper describes the effects of magnetic field on the electrochemical polishing process in the view of ionic in the electrolyte. Theoretical background was suggested how magnetic field increases the material removal efficiency and surface finishing ability Magnetic field changes the jonic movement in the electrolyte from linear motion to curved or complex oscillating one, thus increases the electrolytic current density and, as the results, the finishing efficiency.

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모듈러 건축 타워크레인 운용 계획의 대안 평가 모델 - 유닛 설치 및 마감공사를 중심으로 - (Alternative Evaluation Model for Tower Crane Operation Plan in Modular Construction - Focusing on Modular Unit Installation and Finishing works -)

  • 김주호;박문서;이현수;현호상
    • 한국건설관리학회논문집
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    • 제19권2호
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    • pp.50-60
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    • 2018
  • 최근 인력자원 투입량 감소 및 공기단축이 가능한 모듈러 건축공법은 반복 공정이 많은 기숙사, 주거시설, 호텔 공사 등에 다양하게 적용되고 있다. 모듈러 건축공법은 유닛 설치비용을 제외한 현장 공사비에서 외장 마감공사 비용의 비중은 약 40%를 차지하며, 마감공사는 목표공기와 비용을 유지하는데 주요한 역할을 한다. 모듈러 현장에서 유닛 설치 및 마감공사 수행을 위해 한정된 장비가 후속 액티비티에 영향을 주지 않도록 공유되어야 하며 현장 마감 비중이 커지는 모듈러 프로젝트일수록 공정관리에서 양중 계획은 매우 중요하기 때문이다. 이와 같은 T/C 운용 계획은 단일 사이클 또는 다중 사이클의 형태를 가지게 되며 사이클 주기 조율은 장비효율을 높일 수 있다. 그러나 유닛 설치 및 마감공사를 지원하기 위한 T/C 운용 계획의 대안을 평가하는데 어려움이 있다. 따라서 본 연구는 모듈러 건축 현장에서 T/C 운용의 사이클 주기 설정에 따른 운용방식의 대안을 평가하기 위해 유닛 양중 시간 및 주기, 외장재 양중 시간, 마감 작업 소요시간을 변수화하여 T/C 가동시간과 공정에 주는 영향을 파악한다. 이러한 목적을 달성하기 위해 현장에서 이루어지는 작업 프로세스 분석을 바탕으로 작업 속도를 조절하여 T/C 효율을 증대시킬 수 있는 시뮬레이션 모델을 개발한다. 본 연구는 양중 사이클 개념을 적용한 자원 평준화 방법을 제시함으로써 학술적 기여가 있으며 실무적으로 현장관리자에게 장비 계획의 대안 선택을 위한 기초자료로서 활용될 수 있을 것이다.

실내 공기질을 고려한 마감자재 선정 프로세스 연구 -공동주택을 중심으로- (A Finish Material Management Process for Indoor Air Quality -Focused on Apartment Buildings-)

  • 권기덕;이동훈;이성호;정기;김선국
    • KIEAE Journal
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    • 제10권6호
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    • pp.123-130
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    • 2010
  • Indoor air quality has attracted great attention in recent years and thus the importance of managing finishing materials in terms of pollutant source control is being emphasized. Managing the finishing material at the design stage maximizes the efficiency of IAQ control at the following construction stage. However, there are insufficient investigations on the application of a specific finishing material management process, a database management system or a finishing material management process network. As a result, the main purposes of this study comprise comprehensive evaluation of IAQ performance from the selected finishing materials and auxiliary materials, application of the material management system basing on the types and characteristics of toxic substances generated from the indoor finishing materials, investigation of IAQ evaluation standard, and the overall IAQ evaluation method for the design parts. The result of this study will be the basic data to construct DBMS for management of finishing materials with respect to IAQ.

스테인레스 강의 경면가공을 위한 효율적 수퍼피니싱 조건의 결정 (Determination of Efficient Superfinishing Conditions for Mirror Surface Finishing of Stainless Steel)

  • 김상규;조영태;정윤교
    • 한국기계가공학회지
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    • 제12권2호
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    • pp.100-106
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    • 2013
  • Stainless steel has some excellent properties as the material for the mechanical component. Purpose of this study is carried out to obtain mirror surface on the surperfinishing of stainless steel with high efficiency. To achieve this, we have conducted a series of polishing experiment for stainless steel using abrasive film from the perspective of oscillation speed, the rotational speed of workpiece, contact roller hardness, contact pressure and feed rate. Abrasive film used this study is a micro-finishing film and a lapping film. Furthermore, the polishing characteristics and efficiency of stainless steel is discussed through measuring optimal polishing time and surface roughness. From the obtained results, it was confirmed that efficient superfinishing conditions and polishing characteristic of Stainless steel can be determined.

코로나 방전에 의한 방진/의료용 마스크 여과재의 기능화 가공 (Functional Finishing of Nonwoven Filter for Dust-proof/Medical Masks by Corona Discharging Treatment)

  • 홍영기
    • 한국염색가공학회지
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    • 제25권3호
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    • pp.232-239
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    • 2013
  • In this study, 25gsm melt-blown polypropylene nonwoven for dust-proof/medical masks was finished by the corona discharging treatment. The influence of corona discharging parameters on the filtration efficiency was investigated. Several parameters such as discharging voltage, discharging speed, distance to discharging wire and configuration of discharging system had an effect on filtration efficiency, while the parameters had no effect on breathing resistance. Optimum corona discharging conditions are as follows: Wires were installed on the upper part of the nonwoven and paper pipe was installed on the lower part of the nonwoven having a distance of 5cm. The sequence of wire voltages was +60 kV, +60 kV, 0, -60 kV, and -60 kV. The discharging voltage and speed were 60 kV and 30m/min respectively. The nonwoven treated by corona discharging at the optimum condition showed a filtration efficiency of 80% or more, which is suitable for dust-proof/medical masks.