• Title/Summary/Keyword: Finishing efficiency

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Quality Improvement in Centrifugal Barrel Finishing Machine (원심바렐연마기공에 있어서 품질향상 대책)

  • 홍순교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.280-283
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    • 1995
  • In centrifugal barrel finishing, it is easy to establish the optimum working conditions for different workpieces. As they are adjusted in trial and error practically, production efficiency and quality are some- times low In the present paper, firstly, installation of the barrel finishing machine, finishing purpose and working conditions have been analyzed in order to eliminate the defects of the finished surface. Secondly, on the basis of this result, quantity of the water and selection of the media and the compound, etc. have been investigated. As a result, production efficiency and quality have been improved under the specified optimum working conditions. In addition, durability of the media and the compound has been tested experimentally. As a result, it was found that the expected life of the media is about 85 hrs and that of the compound is about 5 hrs. Besides high quality control has been achieved by newly proposed inspection at regular intervals.

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A Study on Improving Deburring Efficiency Using Non-Contact Finishing Process (비접촉식 표면연마를 통한 디버링 효과 향상에 관한 연구)

  • Lee, Jung-Hee;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.74-80
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    • 2022
  • The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A3B2C3D3 that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.

Development of The Magnetic -Electrolytic-Abrasive Polishing (MEAP) (1st) -Effect of magnetic field on electrolytic finishing process- (자기전해복합경면가공의 개발에 관한 연구(제 1보) -전해공정에 미치는 자기장의 영향-)

  • 김정두
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.3
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    • pp.25-30
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    • 1995
  • A new finishing process, magnetic-electrolytic-abrasive polishing(MEAP), combining Lorentz' force effect in the traditional electrolytic finishing process was developed to realize the high efficiency as well as high surface quality of finishing . The paper describes the theoretical basis about the modification of electrolytic ions motion by the magnetic field. The effect of magnetic field on the electrolytic process was discussed was and analyzed from the result of model test.

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A Study on Characteristics of Die Finishing Using Conductive Elastic Tool (도전성 탄성공구를 이용한 금형연마 특성에 관한 연구)

  • 황찬해;임동재;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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Effects of Magnitic Field on Electrochemical Polishing Process (자기장이 전해복합연마공정에 미치는 영향)

  • 김정두;최민석;김동섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.108-112
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    • 1994
  • The paper describes the effects of magnetic field on the electrochemical polishing process in the view of ionic in the electrolyte. Theoretical background was suggested how magnetic field increases the material removal efficiency and surface finishing ability Magnetic field changes the jonic movement in the electrolyte from linear motion to curved or complex oscillating one, thus increases the electrolytic current density and, as the results, the finishing efficiency.

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Alternative Evaluation Model for Tower Crane Operation Plan in Modular Construction - Focusing on Modular Unit Installation and Finishing works - (모듈러 건축 타워크레인 운용 계획의 대안 평가 모델 - 유닛 설치 및 마감공사를 중심으로 -)

  • Kim, Joo Ho;Park, Moonseo;Lee, Hyun-Soo;Hyun, Hosang
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.2
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    • pp.50-60
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    • 2018
  • Recently, modular construction method has been widely applied to projects with repetitive processes including dormitory, the residential facility, and the hotel construction due to reduced labor input and shortened construction schedule. Generally, about 40% of total on-site construction cost excluding unit installation cost, is put on exterior finishing work, and thus management of finishing work is deemed important in maintaining the targeted schedule and cost. Since limited equipment is shared so that subsequent activities are not affected while carrying out on-site installation and finishing work, lifting plan becomes more important for modular projects with greater portion of finishing work load. In this regard, tower crane operation plan may take the form of a single cycle or multiple cycles in which equipment efficiency can be affected. However, difficulties exist in evaluating alternatives to tower crane operation plans supporting unit installation and finishing work. Therefore, this study aims to evaluate the alternative of tower crane operation method according to the cyclic period setting in modular building site to determine the effect on T/C uptime and process by parameterizing lifting time for unit and exterior finishing material, lift cycle for unit and exterior finishing material and time required for finishing work. Accordingly, this study develops a simulation model that can increase the tower crane efficiency by controlling the work speed. An academic contribution of this study is to suggest a resource leveling method applying the concept of lifting cycle, and further is expected to be managerially used as a basis for an alternative evaluation of equipment plan.

A Finish Material Management Process for Indoor Air Quality -Focused on Apartment Buildings- (실내 공기질을 고려한 마감자재 선정 프로세스 연구 -공동주택을 중심으로-)

  • Kwon, Gi-Deoc;Lee, Dong-Hoon;Lee, Sung-Ho;Zheng, Qi;Kim, Sun-Kuk
    • KIEAE Journal
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    • v.10 no.6
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    • pp.123-130
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    • 2010
  • Indoor air quality has attracted great attention in recent years and thus the importance of managing finishing materials in terms of pollutant source control is being emphasized. Managing the finishing material at the design stage maximizes the efficiency of IAQ control at the following construction stage. However, there are insufficient investigations on the application of a specific finishing material management process, a database management system or a finishing material management process network. As a result, the main purposes of this study comprise comprehensive evaluation of IAQ performance from the selected finishing materials and auxiliary materials, application of the material management system basing on the types and characteristics of toxic substances generated from the indoor finishing materials, investigation of IAQ evaluation standard, and the overall IAQ evaluation method for the design parts. The result of this study will be the basic data to construct DBMS for management of finishing materials with respect to IAQ.

Determination of Efficient Superfinishing Conditions for Mirror Surface Finishing of Stainless Steel (스테인레스 강의 경면가공을 위한 효율적 수퍼피니싱 조건의 결정)

  • Kim, Sang-Kyu;Cho, Young-Tae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.100-106
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    • 2013
  • Stainless steel has some excellent properties as the material for the mechanical component. Purpose of this study is carried out to obtain mirror surface on the surperfinishing of stainless steel with high efficiency. To achieve this, we have conducted a series of polishing experiment for stainless steel using abrasive film from the perspective of oscillation speed, the rotational speed of workpiece, contact roller hardness, contact pressure and feed rate. Abrasive film used this study is a micro-finishing film and a lapping film. Furthermore, the polishing characteristics and efficiency of stainless steel is discussed through measuring optimal polishing time and surface roughness. From the obtained results, it was confirmed that efficient superfinishing conditions and polishing characteristic of Stainless steel can be determined.

Functional Finishing of Nonwoven Filter for Dust-proof/Medical Masks by Corona Discharging Treatment (코로나 방전에 의한 방진/의료용 마스크 여과재의 기능화 가공)

  • Hong, Young-Ki
    • Textile Coloration and Finishing
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    • v.25 no.3
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    • pp.232-239
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    • 2013
  • In this study, 25gsm melt-blown polypropylene nonwoven for dust-proof/medical masks was finished by the corona discharging treatment. The influence of corona discharging parameters on the filtration efficiency was investigated. Several parameters such as discharging voltage, discharging speed, distance to discharging wire and configuration of discharging system had an effect on filtration efficiency, while the parameters had no effect on breathing resistance. Optimum corona discharging conditions are as follows: Wires were installed on the upper part of the nonwoven and paper pipe was installed on the lower part of the nonwoven having a distance of 5cm. The sequence of wire voltages was +60 kV, +60 kV, 0, -60 kV, and -60 kV. The discharging voltage and speed were 60 kV and 30m/min respectively. The nonwoven treated by corona discharging at the optimum condition showed a filtration efficiency of 80% or more, which is suitable for dust-proof/medical masks.