• Title/Summary/Keyword: Fine powder

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Evaluation of Durability of Cement Matrix Replaced with Limestone Powder (석회석 미분말을 혼합한 시멘트 경화체의 내구성능 평가)

  • Woo-Sik Jang;Kwang-Pil Park
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.102-109
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    • 2024
  • In order to use limestone powder as a material for concrete, the mechanical and durability characteristics of cement matrices manufactured by varying the substitution rate were evaluated. In general, limestone powder did not contribute to the cement hydration reaction, so as a result of the compressive strength test of cement mortar using it, the compressive strength decreased as the substitution rate increased. However, as a result of evaluating the durability performance of cement mortar using limestone powder, such as chloride ion penetration resistance, carbonation resistance, and chemical attack resistance, small particles of limestone powder showed superior results compared to the unsubstituted control mortar due to the micro-filler effect of filling the fine pores inside the cement matrix. Therefore, limestone powder is expected to be used as an effective method for improving the durability of concrete. In this study, the durability was evaluated by changing the mixing amount of limestone powder to 0 %, 5 %, 10 %, and 15 %, but it is judged that it is necessary to study in more detail the effect on the durability by changing the end and mixing amount of limestone powder to various levels in the future.

Determination of Hydroxyapatite Precipitation Condition from the $Ca-PO_4-H_2O$ System ($Ca-PO_4-H_2O$계로부터 수산화아파타이트의 침전조건 결정)

  • Oh, Young-Jei
    • Analytical Science and Technology
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    • v.13 no.2
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    • pp.208-214
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    • 2000
  • The formation and dissolution of hydroxides, carbonates and hydroxyapatite (HAp), which depend on the pH of solution, are important factor for the preparation of homogeneous and fine HAp, $Ca_{10-x}(HPO_4)_x(PO_4)_{6-x}(OH)_{2-x}(x=0)$, ceramic powder from the $Ca-PO_4-H_2O$ system. Since the solubility of each complex ion is a linear function of pH, the solubility diagram can be obtained by plotting the logarithmic molar concentrations calculated from the values of the equilibrium constants and solubility products for hydroxides, carbonates, and hydroxyapatite. The optimum pH condition for the formation of single phase $Ca_{10-x}(HPO_4)_x(PO_4)_{6-x}(OH)_{2-x}(x=0)$ powder in $Ca-PO_4-H_2O$ system at $25^{\circ}C$ was estimated as $10.5{\pm}0.5$ through the theoretical consideration. The HAp powder dried at $80^{\circ}C$ showed a fine agglomerated particles with a size of 75 nm. The HAp powder calcined at $1,000^{\circ}C$ consisted of nearly homogeneous particles with a size of 450 nm. Even though the dried HAp particles consisted of agglomeration, mechanical properties were superior due to fine microstructure after sintering.

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A study on the hydration of sludge from limestone washing process in a steel making factory (제철소 석회석수세슬러지의 수화반응 특성에 관한 연구)

  • Ahn, Ji-Whan;Kim, Ka-Yeoun;Kim, Hwan
    • Resources Recycling
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    • v.3 no.3
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    • pp.32-49
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    • 1994
  • Hydration process is one of the basic carbonation system. Limestone sludge produced in Pohang Iron & Steel Co., Ltd. We tested for identify of hydration characteristics. The result obtained in this study can be summarized as follows; 1. The classify of limestone sludge is type of ground calcium carbonate(-3mm+325mesh)and the major mineral of calcite, and further more high grade(CaO 51%), fine powder(15~22$\mu\textrm{m}$). 2. Limestone sludge mixed two process sludge, first one is washing process sludge and the other one is wet collect kiln dust. The composition rate is about 8:2. Wet collect kiln dust is major mineral of calcite, too. But the sludge is assumed to one by quick lime, slaked lime and unreacted natural limestone. So, the ideal process is dividing of the washing process sludge and wet collect kiln dust. 3. We manufactured of slaked lime from limestone sludge. To investigate the effect of hydration reactor, the experiments was done with various reactor type as magnetic stirrer, shaking incubator and ultrasonic vibration reactor, respectively. Generally, ultrasonic vibration reactor is excellent hydration for limestone sludge and produced very fine slaked lime powder with ideal distribution. 4. The optimum condition is 10% pulp density, when the manufacture of fine slaked lime powder by ultrasonic vibration reactor. And hydration times to compare the results of the study with ultrasonic vibration reactor of generalized most short time(5~10 min). 5. Finally, the dispersive characteristics of slaked lime powder measured 1~5 $\mu\textrm{m}$ from limestone sludge were compared with those of natural limestone ones(10~20$\mu\textrm{m}$), in order to check applicability of slaked lime with hydration process from limestone sludge.

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A Study on Strength and Durability of Vibrated and Rolled Method Mortar Mixed with Desulfurized Gypsum and Ferronickel Slag Fine Powder (탈황석고와 페로니켈슬래그 미분말을 혼합한 진동전압방식 모르타르의 강도 및 내구성에 관한 연구)

  • Yoo, Jeong-Hwan;Park, Sang-Soon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.545-552
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    • 2021
  • In this study, strength and durability evaluations are performed on vibrated-rolled method mortar mixtures containing desulfurized gypsum and ferronickel slag powder. Desulfurized gypsum and ferronickel slag fine powders were substituted for 25% limestone fine powders u sed in the manu factu re of VR tu bes, and mortar specimens were prepared u sing vibrated-rolled method. Accordingly, flexural and compressive strengths were performed to evaluate the strength, and chlorine ion penetration resistance and sulfuric acid resistance tests were performed to evaluate durability. Flexural and compressive strength were improved in the range 20 to 60% of desu lfu rized gypsu m among admixtu res, and the amou nt of passing charge decreased in the choride ion penetration resistance test in the range of 20 to 80% of desulfurized gypsum. As for the resistance to su lfu ric acid, when the proportion of desu lfu rized in the admixtu re was 40%, the strength and weight change rate according to the immersion period was reduced. Appropriate use of desulfurized gypsum and ferronickel slag powder is expected to improve performance in terms of strength and durability.

Optimal Abrasion Conditions for Separating Aggregate and Cement paste for Using Waste Concrete Fine Powder as Decarbonization Raw Material (폐콘크리트 미분말을 탈탄산 원료로 사용하기 위한 골재와 시멘트페이스트 분리의 최적 마쇄 조건 분석)

  • Ha-Seog Kim;Min-Chul Lee
    • Land and Housing Review
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    • v.14 no.4
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    • pp.121-129
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    • 2023
  • In this study, we attempted to reduce CO2 generated during manufacturing by replacing limestone (CaCO3), a carbonate mineral used to produce cement clinker, with a decarbonated raw material to which CO2 is not bound. The raw material for decarbonization was cement paste attached to waste concrete, among various industrial by-products. Waste concrete has cement paste adhered to the aggregate, which cannot be separated efficiently by general crushing and grinding methods. Peeling and grinding methods effectively remove only the cement paste without damaging the original aggregate. The abrasion time, steel ball type, and steel ball ratio were selected as effective factors for Abrasion. An optimal abrasion experiment was conducted to produce waste concrete fine powder containing decarbonated CaO as a cement clinker raw material through an experimental design method. The experiment revealed that the optimal conditions for producing waste concrete fine powder were an abrasion time of 7 minutes, a steel ball size for pulverization of 8 mm, and a steel ball ratio for pulverization of 0.6.

CaO Optimal Classification Conditions for the Use of Waste Concrete Fine Powder as a Substitute for Limestone in Clinker Raw Materials (폐콘크리트 미분말을 클링커 원료의 석회석 대체재로 사용하기 위한 CaO 최적 분급 조건)

  • Ha-Seog Kim;Sang-Chul Shin
    • Land and Housing Review
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    • v.15 no.1
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    • pp.147-156
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    • 2024
  • This study aims to reduce CO2 generated during the manufacturing process by using limestone (CaCO3), a carbonate mineral used in the production of cement clinker, as a decarbonated raw material that does not contain CO2. Among various industrial by-products, we attempted to use cement paste attached to waste concrete. In general, limestone for cement must have a CaCO3 content of at least 80% (CaO, 44% or more) to ensure the quality of cement clinker. However, the CaO content of waste concrete fine powder is about 20% on average, so in order to use it as a cement clinker raw material, the CaO content must be increased to more than 35%. Therefore, by using the difference in hardness of the mineral composition of waste concrete fine powder to selectively crush CaO type minerals with relatively low hardness, classify and sieve, the CaO content can be increased by more than 35%. Accordingly, in this study, we experimentally and statistically reviewed and analyzed the optimal conditions for efficiently separating CaO and SiO2 and other components by selectively pulverizing minerals containing relatively low CaO through a grinding process. As a result of the optimal grinding conditions experiment, it was found that the optimal conditions were a grinding time of less than 5 minutes, a type of material to be crushed of 30 mm, and an amount of material to be crushed of 1.0 or more. However, it is judged that it is necessary to review pulverized materials of mixed particle sizes rather than pulverized products of single particle size.

A Study of a New Precision Finishing Process for Inside Surface of Silicon Nitride Fine Ceramic Pipe by Application of Magnetic Abrasive Machining (자기 연마법에 의한 질화 규소계 세라믹 파이프 내면의 경면 연마 특성에 관한 연구)

  • Park, Won-Gyu;Shinmura, Takeo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.47-53
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    • 2001
  • Results ar presented of a new process for internal precision finishing of slender fine ceramic pipes using a magnetic field generated by a permanent magnets. For finishing the interior surface of a long pipe, a new type of finishing equipment was developed which can be very easily used in an industrial surrounding. In general, the pipe is so slender that a conventional finishing tool is hardly inserted into the pipe deeply, being impossible to finish. Therefore, a new technology has been considered to finish inside of a slender ceramic pipe by a simple technique. In this experimental, Magnetic Abrasive Machining is applied for the inner surface of silicon nitride fine ceramic pipe using ferromagnetic particles mixed with chromium-oxide powder. It is shown the initial roughness of 2.6㎛ Ry(0.42㎛ Ra) in the inside surface can be precisely finished to the roughness of 0.1㎛ Ry(0.01㎛ Ra). This paper discusses the outline of the processing by the application of magnetic abrasive machining and a few finishing characteristics.

A study on the Polymer surface treatment of GF-filter bag for collection of fine Particle like carbon black (카본블랙류 미세입자 포집을 위한 유리섬유 필터백의 고분자 표면처리에 관한 연구)

  • Lee, B.;Choi, H.L.;Moon, C.K.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.55-59
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    • 2008
  • In this paper, we have investigated on collection efficiency of fine particle of glass fiber-filter bag according to the surface treatment. The solution consisted of polytetrafluoroethylene(teflon), graphite powder, silicon resin and water was used as a basic surface treatment agent. Tensile strength of glass filter-bag increased with up to 3hrs and then decreased with surface treatment time. Tensile strength and initial modulus of the glass fiber-filter bag treated by iodine after basic surface treatment for 3hrs were lower than those of basic surface treatment for 3hrs, however collection efficiency and fracture strain were higher than those of basic surface treatment for 3hrs. Glass fiber-filter bag with lower initial modulus and more strain will be extend the durable period and the one treated by iodine after basic surface treatment 3or 3hrs is expected high collection efficiency of fine particle. This method makes it possible to manufacture glass fiber-filter bag of the optimum condition.

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Porous concrete with optimum fine aggregate and fibre for improved strength

  • Karanth, Savithri S.;Kumar, U. Lohith;Danigond, Naveen
    • Advances in concrete construction
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    • v.8 no.4
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    • pp.305-309
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    • 2019
  • Pervious concrete pavements are the need of the day to avoid urban flooding and to facilitate ground water recharge. However, the strength of pervious or porous concrete is considerably less compared to conventional concrete. In this experimental investigation, an effort is made to improve the strength of pervious concrete by adopting fibres and a small amount of fine aggregate. A porous concrete with cement to aggregate ratio of 1:5 and a water-powder ratio of 0.4 is adopted. 30% of the cement is replaced by cementitious material ground granulated blast furnace slag (GGBS) for better strength and workability. Recron fibres at a dosage of 0.5, 1.0 and 1.5% by weight of cement were included to improve the impact strength. Since concrete pavements are subjected to impact loads, the impact strength was also calculated by "Drop ball method" in addition to compressive strength. The effect of fine aggregate and recron fibres on workability, porosity, compressive and impact strength was studied. The investigations have shown that 20% inclusion of fine aggregate and 1.5% recron fibres by weight of cement give better strength with an acceptable range of porosity.

Optimization of Material and Process for Fine Pitch LVSoP Technology

  • Eom, Yong-Sung;Son, Ji-Hye;Bae, Hyun-Cheol;Choi, Kwang-Seong;Choi, Heung-Soap
    • ETRI Journal
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    • v.35 no.4
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    • pp.625-631
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    • 2013
  • For the formation of solder bumps with a fine pitch of 130 ${\mu}m$ on a printed circuit board substrate, low-volume solder on pad (LVSoP) technology using a maskless method is developed for SAC305 solder with a high melting temperature of $220^{\circ}C$. The solder bump maker (SBM) paste and its process are quantitatively optimized to obtain a uniform solder bump height, which is almost equal to the height of the solder resist. For an understanding of chemorheological phenomena of SBM paste, differential scanning calorimetry, viscosity measurement, and physical flowing of SBM paste are precisely characterized and observed during LVSoP processing. The average height of the solder bumps and their maximum and minimum values are 14.7 ${\mu}m$, 18.3 ${\mu}m$, and 12.0 ${\mu}m$, respectively. It is expected that maskless LVSoP technology can be effectively used for a fine-pitch interconnection of a Cu pillar in the semiconductor packaging field.